Happy Weekend GJ’ers,
I refurbished my second 542-BX exactly three years ago last month ( sold it to a good friend a few months ago ) and was looking/hoping to find something I could simply “conserve/clean” without getting crazy stripping, preparing, painting for zillions of hours…
Shiftless has had a nice BX on his shelf for about seven years, and I’ve been trying to catch up with him for the past two years to give it a new home…Finally made it happen about three weeks ago.
This one was born in March 1941 as evidenced by the perfect stamp on the underside of the forward dynamic jaw base….Don’t be surprised to find these marks in other places!
It is a very solid vise which obviously was well used in its life:
It has a very nicely repaired section on the upper rear slide…looks like a many decades old silver brazed repair….No scars no stories.
It functioned perfectly and has great jaw alignment, but I was surprised to remove the slide and find the dovetail nut to be very sloppy within its channel-no damage, just about 3/16” of side to side play.
What’s a hack to do? Lacking any shim stock , I took a random 1/2” wide copper pipe clamp, flattened it down ( the natural curve of the clamp had a slight crown left in the center of the strip, which was perfect for tensioning the fit) and put it in the center of the dovetail channel-the nut went in halfway by hand, and I gently tapped it home with a wooden wedge/mallet. It now has perfect alignment and 1/8” of overall play).
I failed to photograph this procedure as I had pre cleaned the inner body and reinstalled the nut/shim before tacking the rest of the work; the copper shim is visible in the one picture though.
While the lead screw shaft collar was in fine shape ( perfect threads and original set screw) , at some point in its life it was installed backwards-there was a large gap between the back of the snout and the dynamic face.
I contemplated making a shim but then I realized the taper of the collar was reversed - flipped it around and the snout gap and minor slack improved 1000%

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The only other issues are the wallered out jaw screws on the dynamic-I’m awaiting my new fancy Allen style East outs to arrive so I can send the jaws out to get resurfaced by Mr. Kendrick. The other two are fine, and the jaws are obviously fine to work with as is for 80 more years.
This vise as many, is missing the original pipe jaw inserts, so Mr.Kendrick has been contacted about machining a set in the coming months-fortunately the retaining screw threads are all perfectly fine.
Here are a few pictures of Ole Blue before work began….One on Shift’s Viseoleum Shelf, and a few on the old garage carpet, lurking in the shadows…I’ll post the finished photos up soon, as well as my patina preservation process on this one.
The vise is basically done but I need to organize the pictures first.
Thank you Shift for not selling her on me

, and for all of you here who provide me with constant inspiration and ideas!
Have a great weekend, and Happy Veterans Day to those who have served and sacrificed for our great Nation !