Make sure that you have a disconnect out there in the shed in case something goes wonky and you need to shut it down.
FIFYMake sure that you have a disconnect out there ON the shed in case something goes wonky and you need to shut it down.
Make your feet bigger, or you'll ruin your pretty slab.Built an anvil stand for general fabrication. Will likely pick up a small propane forge and dip my toe in the blacksmith world as well.
Yeah, I have a stall matt I will use to protect concrete if forging. Legs are full of sand and top is 1/2 inch plate. The anvil, top and legs do a great job absorbing vibration and sound. Pretty rock solid. Not going to be doing any heavy forging on this setup. Floor has seen worse the last 20 years.Make your feet bigger, or you'll ruin your pretty slab.
Good for you! Congrats. Back in the day I would have attempted doing it myself but I am past the point where I am capable. As Dirty Harry said, A man has got to know his limitations.




Damn! I saw that on YT a while back and have been meaning to make one. Thanks for the reminder!Made a wire hose clamp tool. YouTube served up a video of a guy making one of these, and it looked interesting. I think his video isn’t showing some tools used off camera, and it would probably be cheaper to buy one than to make it, but what fun is that?
A piece of 1/2” steel tubing forms the body. A 1/2” bolt with the head and threads cut off for,s the nose. A 3/8” bolt, head cut off. And a wingnut make the draw. And a couple tension pins completes the assembly.
I welded the bolt nose to the pipe body. Grinding not perfect, but it’ll hold. I’ll throw some red paint in it in the spring when it warms up enough to paint.
Supposed to use safety wire. I don’t have any. But I do have a spool of .023 stainless MIG welding wire.
Wrap twice around, stick the nose of the tool in the loop, wrap the wire around the upper tension pin, and crank it tight with the wingnut. Fold over the wire to lock in the tension. Cut the ends.
The ends are pushed down. Probably ok, but I hate catching skin on pointy things. So a bit of heat shrink protects the user from the cut ends.
Tool probably cost more than the air hose I fixed with it, but now I have it ready for the next time.
Damn! I saw that on YT a while back and have been meaning to make one. Thanks for the reminder!
Exactly the lathe I have and use.Drill the hole for the tension pins completes before shaping the front cone. Trying to drill it after shaping cost me two 1/8” drill bits and a second bolt to do it again.
It‘s not as easy as he makes it look. If you have tools like a lathe and a mill, use them. Doing it with just a drill and an angle grinder works, but it’s not as easy and neat as his looks. I suspect he has proper tooling off camera.
Damn! I saw that on YT a while back and have been meaning to make one. Thanks for the reminder!

That probably gives a much better result than this mess I found at work.Made a wire hose clamp tool. YouTube served up a video of a guy making one of these, and it looked interesting. I think his video isn’t showing some tools used off camera, and it would probably be cheaper to buy one than to make it, but what fun is that?
A piece of 1/2” steel tubing forms the body. A 1/2” bolt with the head and threads cut off for,s the nose. A 3/8” bolt, head cut off. And a wingnut make the draw. And a couple tension pins completes the assembly.
I welded the bolt nose to the pipe body. Grinding not perfect, but it’ll hold. I’ll throw some red paint in it in the spring when it warms up enough to paint.
Supposed to use safety wire. I don’t have any. But I do have a spool of .023 stainless MIG welding wire.
Wrap twice around, stick the nose of the tool in the loop, wrap the wire around the upper tension pin, and crank it tight with the wingnut. Fold over the wire to lock in the tension. Cut the ends.
The ends are pushed down. Probably ok, but I hate catching skin on pointy things. So a bit of heat shrink protects the user from the cut ends.
Tool probably cost more than the air hose I fixed with it, but now I have it ready for the next time.




OK, but nothing stainless on the Horrible Freight lift cart.Welding slag sticks to stainless like nobody's business!
Just sayin'--from experience.
Made a wire hose clamp tool. YouTube served up a video of a guy making one of these, and it looked interesting. I think his video isn’t showing some tools used off camera, and it would probably be cheaper to buy one than to make it, but what fun is that?
A piece of 1/2” steel tubing forms the body. A 1/2” bolt with the head and threads cut off for,s the nose. A 3/8” bolt, head cut off. And a wingnut make the draw. And a couple tension pins completes the assembly.
I welded the bolt nose to the pipe body. Grinding not perfect, but it’ll hold. I’ll throw some red paint in it in the spring when it warms up enough to paint.
Supposed to use safety wire. I don’t have any. But I do have a spool of .023 stainless MIG welding wire.
Wrap twice around, stick the nose of the tool in the loop, wrap the wire around the upper tension pin, and crank it tight with the wingnut. Fold over the wire to lock in the tension. Cut the ends.
The ends are pushed down. Probably ok, but I hate catching skin on pointy things. So a bit of heat shrink protects the user from the cut ends.
Tool probably cost more than the air hose I fixed with it, but now I have it ready for the next time.
Damn! I saw that on YT a while back and have been meaning to make one. Thanks for the reminder!
Daughter had the same problem with new actuator in her Expedition. I was 'observing' the replacement but both my daughters aren't afraid of doing these kinda things.I changed for about the fourth time since owning it the blend door actuator on my 2011 Impala. It has three but the one farthest right behind the glove box is always the culprit. I changed it about three weeks ago thinking I was good to go, but when I installed it, the knocking was present with the new one. I took the one I replaced apart and saw one tooth was missing from the gear. I bench tested it and it seemed to work fine with the missing tooth (it may have just jammed up the gear) Then I did some research and found that the new ones are ****. It's not the gears but the electronics. The cheap ones are defective right out the box. I had one with broken teeth shelved about ten years old. I swapped out the broken gear with a good one. I bench tested it and it worked. I installed it and no more tapping. Some were saying it may have needed to be re-calibrated. I tried it before moving the actuator but it was still tapping.
Awesome! I’ve wanted to make one of those for a while!Made a wire hose clamp tool. YouTube served up a video of a guy making one of these, and it looked interesting. I think his video isn’t showing some tools used off camera, and it would probably be cheaper to buy one than to make it, but what fun is that?
A piece of 1/2” steel tubing forms the body. A 1/2” bolt with the head and threads cut off for,s the nose. A 3/8” bolt, head cut off. And a wingnut make the draw. And a couple tension pins completes the assembly.
I welded the bolt nose to the pipe body. Grinding not perfect, but it’ll hold. I’ll throw some red paint in it in the spring when it warms up enough to paint.
Supposed to use safety wire. I don’t have any. But I do have a spool of .023 stainless MIG welding wire.
Wrap twice around, stick the nose of the tool in the loop, wrap the wire around the upper tension pin, and crank it tight with the wingnut. Fold over the wire to lock in the tension. Cut the ends.
The ends are pushed down. Probably ok, but I hate catching skin on pointy things. So a bit of heat shrink protects the user from the cut ends.
Tool probably cost more than the air hose I fixed with it, but now I have it ready for the next time.
Someone mentioned after going through the cheaper ones, they bought a more expensive one and the tapping stopped. They were tapping right after they installed a few of them. It wasn't like there was a period of time that passed. I have another one I saved. It was tapping. I opened it and saw the teeth were broken. That's the one I swapped out the broken teeth and used it. I believe the cheaper ones don't know how to go back to the rest position and keep hunting till it finds it. The cheap one I bought and installed would tap then stop then start tapping again if I opened the door, trunk, turn on or off the heat/ac or start the car. I was concerned the blend door would stay closed preventing the front defroster from working. In my case, once the tapping ceased, it worked fine. This is a picture of the actuator I removed. The red mark shows where the tooth is missing. I removed the broken tooth and it spins fine. My guess is that the broken tooth jammed the gears and made it tap.Daughter had the same problem with new actuator in her Expedition. I was 'observing' the replacement but both my daughters aren't afraid of doing these kinda things.
The tapping seemed worse after the swap but we haven't messed with it yet to figure out the problem.

You need five wires, but doing that you cannot run ground in the same cord, at least I cannot, as I don't have any six conductor.
Yeah, I just ordered some, along with a fresh supply of solder only connectors, which I prefer. Now I just need to figure out were I need to put the jumper one the drum switch. Back to the books!wireandcableyourway.com sells 14/6 by the foot.
With any of those motors make sure the door it's attached to moves freely by hand before installing the new one.I changed for about the fourth time since owning it the blend door actuator on my 2011 Impala. It has three but the one farthest right behind the glove box is always the culprit. I changed it about three weeks ago thinking I was good to go, but when I installed it, the knocking was present with the new one. I took the one I replaced apart and saw one tooth was missing from the gear. I bench tested it and it seemed to work fine with the missing tooth (it may have just jammed up the gear) Then I did some research and found that the new ones are ****. It's not the gears but the electronics. The cheap ones are defective right out the box. I had one with broken teeth shelved about ten years old. I swapped out the broken gear with a good one. I bench tested it and it worked. I installed it and no more tapping. Some were saying it may have needed to be re-calibrated. I tried it before moving the actuator but it was still tapping.



Just run a length of 3/4 sealtite and you can wire it as you wish. And while sealtite typically has a continuous bonding conductor, we always ran an additional ground wire because, well... people driving forklifts.Spent time cleaning and organizing, which is how I tend to think my way around problems, the current one being on how to wire a Furnas drum switch to the instant reverse motor. You need five wires, but doing that you cannot run ground in the same cord, at least I cannot, as I don't have any six conductor. So, external ground, or wire it without the I-R function? Also, the only diagram I can find for the Furnas to do this is blurry at the level I need, so I am still searching for the right document. SB makes one, but no one seems to have a clean scan. If I wire it with out that, it would be easy and I would have this all wrapped up, and ready for the next stage, but it seems a waste, even though I do not really need that function.
Option paralysis, so much fun.
Good point. I checked it by hand turning it back and forth. They are pricey to replace.With any of those motors make sure the door it's attached to moves freely by hand before installing the new one.
I've seen doors break, fod stuck in them, and even cracked heater boxes jamming the door.
The teeth can also break because motor reaches the end of the doors travel but the position/load sensing circuits no longer function.
More like went back to having them on the top....![]()
I just want to know who the genius was that moved the adjuster/Ebrake to the top of the brake shoes from the bottom, where it had been very sensibly located since the advent of drum brakes? Last time I changed rear brakes on a Vanagon with that stupid design, the top third of the shoes were gone and the rest untouched. Old school drums with the adjuster/Ebrake in the proper location would actually have nearly all of the shoes in contact with the drums.

