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Between 485 & 705 SQ/FT Mid-Century Moto Mecca Makeover

Workspaces between 485 and 705 squarefeet.
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sakurama

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So one of the great things about the trailer is that my father got all the manuals from the previous owner. One of the not great things is that these are manuals written in the 70's and it's striking how little is explained. The whole concept of this "house-on-wheels" business was foreign to me and I had a hard time wrapping my head around the fact that the whole thing can be powered by 120v "shore" current (that's the word they use for power from a house or campground) or the 12v battery or propane. Pretty much everything runs on two of them depending...

I will preface this by saying that I didn't intend to do any more than clean and figure out the way the things works. I swear.

The first thing I did was plug it into an extension cord. Lights came on! Yeah! The next thing I did was screw in a hose and turn on the water. Water came out! Of everything! Yikes!

After flooding the bathroom I found the broken pipe behind the toilet. It was copper and had most likely burst in the winter after not being flushed. The copper was held in with compression fittings. I have a flange tool I never get to use so I figured I'd just replace the broken pipe and move on.

I replaced it and turned on the hose to hear water rushing, somewhere else. I tracked that down and replaced that pipe. I did this about four times until I ran out of copper pipe and each repair only put pressure somewhere new and more leaks kept showing up.

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I threw in the towel, actually I through many towels in because water was everywhere. This had the added bonus of giving me a reason to rip out all the carpet which revealed some very dirty but original linoleum.

Simultaneous to this I decided to rip out the table which had broken at the hinge. It was made of particle board and had gotten wet and just came apart. Once the table was out it seemed silly to leave the benches in as the hinges on them were broken as well. Sure, cushions covered them and a few screws would have at least repaired it but what fun is that? Why not make new benches? How long could it take?

Out came the benches. :lol_hitti

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Turns out it takes exactly three times as long as you think to make new benches - about three days. Since you can see there's a giant collection of plywood all around I figured this would be a good way to use up some of the shop grade birch I had. It was also a good way to convince myself that I will never, ever, buy shop grade birch again. The scraps become worthless whereas baltic birch is like gold - every little piece is useful.

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Simultaneous to this I was replacing the plumbing with Pex.

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If you ever have to do plumbing please do Pex. I'm mostly talking to my friend Sean here but it goes for the rest of you too. There's nothing so easy, so watertight, so fast and so clean. I actually enjoy running Pex. In fact I liked it so much it helped me move forward on a garage project but that's for later.

Around the time of doing the plumbing I discovered the bathroom counter (also particle) was starting to come apart so I pulled that out and bought more baltic birch to make a new one.

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I went with a retro boomerang formica pattern because I love that pattern and remember it from my childhood.

After pulling apart the sink I found that the stainless band around the enameled steel sink was actually separate. Since I wasn't sure what the heck was the deal with it, but had seen this many times, I did some research. Turns out it's called a "Hudee Ring" or sometimes, incorrectly, a Hootie ring and it was designed as a way to help mount a sink into formica covered particle board which was becoming common in the 60's.

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The ring is essentially the interface between the counter and the sink and helps to prevent water leaking through - theoretically. If you have one of these or find one be careful of the clips - they're pretty proprietary and not made anymore so lose them and you're stuck. I was lucky as mine were in decent shape and I didn't chuck them in a fit of anger as they were pretty rusted like pretty much every piece of steel I'd found.

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You put silicon on both sides of the stainless lip - one side goes on the counter and the other the sink.

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Then the clips go in and compress the two together. I used baltic birch for the counter and sealed both sides so I'm hoping I won't see more damage down the road.

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At this point I was running out of time. I'd been working dawn to dusk every day for a week and one of the reasons there's not too many photos of the process is that I didn't expect to do so much. I swore I only wanted to clean the thing.

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I finally got the plumbing in with new faucets, tub fixtures, I even replaced the toilet which was also leaking. I got a new battery and decided to test the thing on battery power and then discovered the water pump hoses all leaked and I replaced them and finally there was the sound of silence - no leaks!

We were going to leave the day before the 4th and camp on the way to meet Ben in the Six Rivers National Forest but the 4th came and went and I was still fixing things. Finally on the night of the 5th I finished and Nadia had her dinner in the camper and loved it. Note: that table leg is temporary until I come up with better hardware.

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The morning of the 6th we finally left only to discover that the refrigerator doesn't stay closed and that a dozen eggs make a huge mess when they fall on the floor and are chased by a watermelon. Back to the house where I make an emergency door lock and finally, finally we get on the road and pull into Panther Flats campground that evening for dinner with the King family.

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Yeah, I blew the focus but I'm trying to figure out a new camera and it's a bit complicated. I get all my camera advice from Ben now but I really love the new Sony A7r II despite it's fussiness as you'll see in the next few shots. If you ever meet Ben know that he is a fantastic friend who will convince you to buy things that are amazing and expensive. It probably works both ways now that I think about it.

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The kids LOVE the trailer. Judiaann and I love it too despite the work involved and that still needs to be done. We figure it's basically about the size of our first NYC apartments but with better views.

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The only bummer of the trip was that it rained after a few days. The up side was that we had the trailer so everyone joined us for dinner inside. The downside was that the trailer had as many leaks on the outside as it did on the inside but I didn't know this until we were getting rained on.

I managed some sloppy repairs, patches and tarps and by the last night it was actually dry inside... only to have the water pump blow a seal and flood the previously dry floor. I think this trailer wants to be a swimming pool.

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This is my favorite shot because of what we learned about Oregon. Its sort of a loophole but it's legal to park in any roadside pull out for a 12 hour stay which means that you can simply pull off at a place like this, park the rig and make dinner as you watch the sun set. Or in our case the rain fall. Nonetheless the dawn was beautiful and the trip, despite the teething problems, was a ton of fun. We eventually got all the various systems running (how does a refrigerator keep things cold with propane?!?) and with a bit more work we should have it dialed in. The next update on the trailer will be the process of sealing it up on the outside.

Gregor
 
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TRS63

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Love the pictures and the writing..cannot wait for the next update!
(Basically, the simple "clean-up" you describe was what happened to put my beetle back on the road after my barnfind..only doing that, then that, then it also needs that, then....well, you got it!)

Antoine
 

E12-535iTurbo

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Yeah we all know how that works.

You have an awsome wife and family to put up with those habits and give you some slack to get it up and running.

Thank you for sharing this trip with us Gregor.
 

golgothan

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Durham, NC
(how does a refrigerator keep things cold with propane?!?)

The flame heats a water ammonia mixture that travels to a condenser where it cools and then goes to an evaporator where it mixes with a hydrogen gas and turns back in to a water ammonia mixture.
 

Bob Heine

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Gregor, I believe that all travel trailers suffer the same type of entropy. They are leak-free (inside and out) on the day they are built and the first revolution of its tires begins the process of its eventual return to a tent.
 
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sakurama

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The flame heats a water ammonia mixture that travels to a condenser where it cools and then goes to an evaporator where it mixes with a hydrogen gas and turns back in to a water ammonia mixture.

Thanks. It still seems like magic to me.

Gregor, I believe that all travel trailers suffer the same type of entropy. They are leak-free (inside and out) on the day they are built and the first revolution of its tires begins the process of its eventual return to a tent.

That is hysterical Bob. While looking up information on repairing Airstreams (the closest cousin to the Avion) I found a quote that was essentially, "There's no such thing as an Airstream that doesn't leak" which means I have the American analog to my Triumph motorcycle. Of course my Triumph doesn't leak because there's no oil in it right now...

Yeah, we approached the trailer as being a dry place to keep camping gear and we were half right.

Gregor
 

Sham

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Antibes, France
Great write up and fantastic pictures, as per usual. I would happily make that next-to-last pic my desktop background!

I was chuckling at the beginning of your post, rememberering how you said you were NOT going to refurbish this trailer... And 2 pictures later, you're rebuilding benches and so on. I soooooo KNEW this was coming!!! :D:D:D:D
 
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RKA

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Great write up and fantastic pictures, as per usual. I would happily make that next-to-last pic my desktop background!

I was chuckling at the beginning of your post, rememberering how you said you were NOT going to refurbish this trailer... And 2 pictures later, you're rebuilding benches and so on. I soooooo KNEW this was coming!!! :D:D:D:D

Me too...I remember thinking "ya right...he won't be able to help himself!". And that's a good thing! Well done Gregor, you have the patience of a saint! I would have blew a gasket by the third leak, and if by some miracle I actually got it on the road I would have sworn it was cursed after the roof leak and promptly pushed it off a cliff. Glad you're enjoying it, it looks like ou had a fantastic trip and the kids really took to it!
 

jdp993

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Aug 30, 2006
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Gregor,

For someone like you it the half life of anything made of particle board is about 48 hours. You just have to accept it.

As always great work and even better photos to explain it.

I am with you on shop birch vs baltic birch. Unfortunately not only are the baltic birch scraps like gold their value by weight seems pretty damn close to the price of gold.

I enjoy everyone of your updates, keep them coming.

JP
 

ryanp77

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Wesfield In
This is by far one of my most favorite threads on this site. Your work and attention to detail is insane. I grew up camping on weekends with my family and cant wait till my boys get a bit older so I can take them.
 

JTH

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MO Ozarks
Gregor, I believe that all travel trailers suffer the same type of entropy. They are leak-free (inside and out) on the day they are built and the first revolution of its tires begins the process of its eventual return to a tent.

One the best (and truest) things I've ever read online! I literally LOL
 
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sakurama

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Portland - the cool one.
Finally things have calmed down enough that I have some time to get back to work on the house and bigger projects tend to coincide with Judiaann taking a trip since I can make a mess and leave it in progress. I also like to surprise her with some progress.

This time it was to finish the kitchen backsplash which has been sorely needed as paint makes for a poor backsplash and stains easily. The choice was easy: subway tile in white. It's classic, clean and reminds us of NYC and the subway system - something I always associate with cleanliness. This would also mark the end of the kitchen work and the third room "finished".

I've found mastic, the substrate used to adhere tile to the wall, to often be pretty compressed and contain chunks that tend to not get mixed and end up causing problems. My first batch contained unmixed parts despite lots of vigorous mixing so I went to the kitchen for the solution. Obviously Judiaann is away right?

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These I just crush through and then I have a nice unchunky powder.

On larger tile I tend to spread the mastic on the tile but for these 3x6 tiles I just work a small section at a time spreading mastic on the wall with a 3/16" V-notched trowel and basically go from the bottom up and the side in.

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I didn't use spacers as the tiles have small flares or bumps on the edges that give a 1/16" spacing and I like the smallest grout lines I can get.

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I used a small gun cleaning brush dipped in water to remove any squeezed out grout to keep the tiles clean. You can scratch out the mastic after it's dry but I think it is easier when it's still damp.

When you get to an outlet and have to cut the tile around it you can't mark it with a pencil so I use a grease pencil and mark the tile by eye holding it up in place. Be sure the tile is dry or even that won't work - tile is slick stuff.

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Ben loaned me his wet tile saw... umm, 3 years ago? It's great to have and by far the best way to cut tile.

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To notch a tile cut it from each side until your marks just touch.

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The part will still be held in where the saw didn't reach but you can now just snap off the offending part and then remove any excess by just holding it and touching it to the spinning the blade. A tile saw has no teeth so it's not quite as dangerous as a chop saw.

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So with four days to finish I figured it would be no problem. Everything is piled up on the peninsula, paper is on the floor and counters and the place is a mess with me tramping in and out to the tile saw outside (those things are messy and you don't want them in the house.)

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It took me a day to organize, find my tile tools, clean buckets, remove outlets and extend the boxes (only two of the five were the magic extending boxes where you just turn a screw - not sure I knew about them when I framed the coffee bar.) Day two I managed one wall which I considered pretty good since I was also taking care of the kids.

Day three I finished tile and... what? Judiaann is coming back tonight? &$#*!

Turns out to be a good thing as epoxy grout is a royal pain in the ***...

Gregor
 

cfour

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for small or slow (fiddly) tiling jobs i like to use the pre-mixed tile adhesive, being able to put the lid back on the bucket and walk away more than makes up for the inconvenience of the added cost.
 

dhubbard422

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Texas Hill Country
Gregor,

It's fun to follow along on your adventure! Bike racing! Trailer, aka swimming pool, repair! Home remodeling and inappropriate use of kitchen tools! :lol_hitti I can't let my wife read this thread, you get way more done in a given time period than I do...

It looks like you climb trees too. Re: your recent "favorite" photo, it looks like you had to play lumberjack! It's a great shot. It seems that interesting shots often require the photographer to get creative with their physical position... did you just get lucky or were you hanging from the top of a tree? And is that Cannon Beach in the background? Oregon has lots of great rocky coastline, but shot reminds me of Cannon Beach.

Hmm, that shot also makes me think that we (I and my wife) need to visit Oregon - soon. We have lots of great memories of Oregon.

Keep posting!
Don
 
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sakurama

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for small or slow (fiddly) tiling jobs i like to use the pre-mixed tile adhesive, being able to put the lid back on the bucket and walk away more than makes up for the inconvenience of the added cost.

Not sure I knew about that or perhaps I forgot. I have extra tile so I'm going to look for another place and maybe I'll try that. Do that do that with grout too? I am not found of epoxy grout...

It looks like you climb trees too. Re: your recent "favorite" photo, it looks like you had to play lumberjack! It's a great shot. It seems that interesting shots often require the photographer to get creative with their physical position... did you just get lucky or were you hanging from the top of a tree? And is that Cannon Beach in the background? Oregon has lots of great rocky coastline, but shot reminds me of Cannon Beach.

Ha, you touched on my favorite thing - perspective. One of the reasons I like to post here is that it gives me a reason to photograph work - it's like a personal project. I can't do (art) work for myself and it's hard to find time to do personal projects so the house is a multilayered project for me. It's a chance to learn something - a new tool, a new skill. It's a way of saving money to do the work myself. It's a way to improve the value of the house and just make it more mine. But it's also a chance to photograph something for me - not a client - and to explore things, ways of looking at things, that intrigue me.

So, yes, I'll climb trees for a shot. For the shot overlooking the ocean (just below Gold Beach) I climbed up the side of the hill and into a thicket of brush to put the tree in shot for depth. When I did journalism I liked the dull assignments best. There was a low expectation which guarenteed success. Sports was the worst because there was a high expectation so chances for failure were high.

There's no expectation on me here save that I keep making progress - something all parties want to see I assure you. So photographing my progress is a personal work for me. I test things, try things. You'll notice that my images are almost always strong narrow horizontals - it's something i'm playing with. I like finding ways to make things out of focus. I choose strange ways of shooting - into things, through things.

The NYTimes has had some really talented photographers working on the presidential campaign and they're making some great shots of what should be really boring - that impresses me. Not famous artists, not famous photographers but people in the trenches, shooting every day and making art of the most boring stuff. That's talent.

I suppose it's why I have no real love of painters but enormous respect for metal workers, potters, carpenters, architects - they do practical work but make it art. My "job" here is to document this project, this build, and I'm going to make that interesting to me by exploring along the way.

Gregor
 

cfour

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Not sure I knew about that or perhaps I forgot. I have extra tile so I'm going to look for another place and maybe I'll try that. Do that do that with grout too? I am not found of epoxy grout...
Gregor

yes but the grout in a awkward squeeze bottle, great for small jobs. last time i used the pre-mix grout I took the lid off the squeeze container and used it off a broad knife. both products were "dunlop brand"
 
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sakurama

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Was too tired to finish the tile so I'll pick up here.

Anyway, I made a mistake reading the calendar and J came back a day earlier than I expected so the house was a disaster (I'm always scolded for not "working neat" or cleaning as I go - something I'm working on). The good part of that is that I don't think I could have done the grout without help.

So, epoxy grout: it's super durable and will most likely last the life of the project without ever needing attention. It cleans well and looks good but it's a royal ***** to do.

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Just like all epoxy's it has two parts; a resin and a hardener. When you buy the kits they come pre-measured but it's generally two parts resin and one part hardener.

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Once you have put the two parts together the clock is ticking - it's like a James Bond movie if James Bond had to tile a backsplash which, at this point in the genre, probably isn't too far away. You have one hour to finish your project. All tools from this point forward are sacrificial and all clothing will need to be destroyed. There's nothing to save you now.

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The grout powder is now added and you can measure it like the package but you're looking for a pancake mix texture. When I taught the kids to make pancakes I tried to impress upon them how, for the rest of their lives, the consistency of that batter would forever be used as a reference. Needless to say this was lost on them.

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I knew from experience when doing the bathroom with Jorgé that you have to work fast so to try to slow the reaction I put the grout into an ice bath in an old cooler. Another option which I didn't try is to scoop up some of the mixture and put it in the freezer to use as you go. We weren't doing a large backsplash so how could we not finish in an hour? Oh, be sure to have at least two buckets of clean water and multiple clean sponges. I like the ones with a white scotchbrite or scrubby on one side. And DON'T rinse this stuff down the drain.

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The grout has the consistency of sticky toffee and is no fun to work with. It doesn't spread very easily, it's a little slimy and it's super sticky. It's awful to work with. Judiaann immediately became a grouting expert and suggested that it was a mistake to use it and I should have picked something else. Her other skill is to point out the very last turn of a trip which I have planned and navigated without assistance for hundreds of miles. :willy_nil

But she's right - epoxy grout is awful to work with. I think moving forward I may consider going back to something traditional and as I have extra tile I may do the laundry room sink backsplash and just use regular grout and put some fun back into the process. The other option, which I considered but didn't do, is to divide the epoxy up into very small batches. I would recommend that.

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I would put the grout down and she would wipe it up. I would go back and help her by taking off the heavy stuff. Add a little dish soap to the water to help and when the sponge gets too clogged and sticky toss it in the trash and start a new one. Oh, and work as fast as you can. We were halfway at 45 minutes and I worked as fast as possible but the grout becomes very stiff and even harder to work with. You end up smearing it into the tile with your fingers as you become more desperate.

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The detritus of an epoxy grout session. You probably won't be able to clean the tools so don't use nice ones. You'll need the stiffest grout float you can find as the epoxy is stiff. Unlike regular grout where you can wipe off the haze later epoxy grout is less forgiving so do your best to get the tile clean right away. I did find that acetone worked to take off any missed spots within the hour after finishing.

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You don't grout the space between tile and counter so I used a piece of plexi strip as my spacer and removed it once the grout was done and dried. That space is filled with caulk and while there are a million tools designed to help you get the best, cleanest caulk line the one that works the best is a finger dipped in water. I use my little Festool light to angle light back at me so I can be sure to see if I've missed any.

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It's amazing how the tile transforms what felt like an unfinished room into what now feels like the 1st Avenue stop on the L train... er, a kitchen. I still have to do some more trim in and around the kitchen but it's a big difference and gets me so much closer to done.

Gregor
 

Vertigo Cycles

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Portland, OR
If you ever have to do plumbing please do Pex. I'm mostly talking to my friend Sean here but it goes for the rest of you too. There's nothing so easy, so watertight, so fast and so clean. I actually enjoy running Pex. In fact I liked it so much it helped me move forward on a garage project but that's for later.


Gregor

That's about the most polite "I told you so" I've ever read. Of course you're right. Given that I soldered all but two joints outside on the windiest day of the spring and my torch kept blowing out, it would have been so much faster to drive across town to borrow your tools. Lesson learned: Whenever possible to borrow something from Gregor, do so.

Your work looks great, despite doing it the hard way, as always. I'll be back in a few weeks, maybe we can ride bikes or something.
 
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polexican23

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Finally things have calmed down enough that I have some time to get back to work on the house and bigger projects tend to coincide with Judiaann taking a trip since I can make a mess and leave it in progress. I also like to surprise her with some progress.

Gregor


This is exactly what I do. No way do I even attempt any repairs or updates when the Warden is around. She has a dust buster going at my feet while I work.
 

shirk

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Sep 2, 2011
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North Vancouver, BC
White tiles with black grout. That is the stuff.

Just did our bath tub with 12"x24" white ceramic tile in a 1/2 tile offset with black grout. Just a regular unsanded grout none of that crazy epoxy stuff.

Always enjoy seeing updated in your threads.

I predict that trailer is going to get a full gut and complete new interior (maybe you already said you would and I missed reading it in here).
 

neilc

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Jan 17, 2014
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Chicagoland
Excellent progress. You work fast!

Curious why you chose epoxy grout. I've done traditional sanded and un-sanded with good results. What is the advantage of the epoxy grout to warrant the extra work and reduced timeframe to work it?

Many thanks for the updates. And the photos!
 
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sakurama

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Excellent progress. You work fast!

Curious why you chose epoxy grout. I've done traditional sanded and un-sanded with good results. What is the advantage of the epoxy grout to warrant the extra work and reduced timeframe to work it?

Many thanks for the updates. And the photos!

Work Fast? Surely you jest.

I chose epoxy because of some vague sense that it would be more durable and hold up better and I wouldn't do it again unless many months go by and I forget to read through my own thread. Which could happen.

___________________________________________​



In the mean time I have made use of the shop, as crowded as it is, for a freelance project is pretty dang cool - modifying a giant coffee roaster. Since what I'm doing is hopping up the roaster I can't really go into detail (coffee in this town is pretty competitive) but it's been fun to work on someone else's problem and do the machining and welding.

I was recommended by my friend Jacob and what I find most fun is that to the client I am a fabricator - not a photographer. I did tell them but coming in as a machinist and fabricator I think that when I told them I was actually a photographer they thought, "Yeah, sure, lots of people have a camera - glad you have a hobby and now can we talk about fixing this roaster?"

I actually love that to these people I'm a machinist with a photography hobby instead of the other way around so I'm going to just let it ride.

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That thing is about 12' high.

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You can weld stainless to mild steel using the preferred 309 rod or you can get by with 308 if the application isn't really critical.

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I had bought this Gear Wrench tapping wrench years ago on sale as I loved Gear Wrenches and figured it had to be better. I haven't used it too much but when the job calls for tons of tapped holes this really speeds it up. The top part ratchets on the tap holder and the traditional cross bar is used to back the tap up and the long handle to drive it. It's actually really helpful to be able to use two hands to put pressure on the tap and keep it straight.

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I painted on the tap to give me a depth stop since I was tapping with a NPT tap which is tapered.

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And the final parts which I'm going to install tomorrow.

Gregor
 

Choirboy

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Apr 18, 2013
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SE Iowa
Awesome! You continue to amaze me. Houses, tools, motorcycles, watches, coffee roasters... Oh yeah, and a photography hobby! ��
You may not think you work fast, and that is ok. When I drive 55 on the highway, I don't think I'm going fast, but to people walking on the sidewalk I seem pretty speedy. In this analogy I'm the one on the sidewalk, and you seem speedy!
Keep the posts coming, I really enjoy them!
 

920kip

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Location
Titletown USA
Best thread on GJ. I have been following since you framed in the garage window.

Water pressure from your house may be to much for your trailer system to handle.
A pressure regulator($10), would bring your pressure down to about 40 psi. It just threads
onto the hose.
Cheers.
Kip. R60/5
 

iron block

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Jun 22, 2015
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262
Location
Bay Area, CA
(coffee in this town is pretty competitive)...
...And the final parts which I'm going to install tomorrow....
Gregor

Any chance this bad boy will be roasting beans later in the week? If so, a discreet pointer (PM?) to the right coffee house would be appreciated, as my wife and I are doing a roadie through Portland in a few days and it would be pretty cool to check out some caffè di Gregor.
 
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sakurama

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Oct 10, 2010
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1,458
Location
Portland - the cool one.
Any chance this bad boy will be roasting beans later in the week? If so, a discreet pointer (PM?) to the right coffee house would be appreciated, as my wife and I are doing a roadie through Portland in a few days and it would be pretty cool to check out some caffè di Gregor.

Ha, I just got back from the install and I asked Wille (pronounced Vee-lay) if he minded me saying who or what I was doing and he wasn't worried at all so the roaster is Heart Roasting. The mod we did was to increase the power of the Probat and I stayed around for the first roast to be sure that it all worked out - and it did. Sadly, coffee needs to rest before you can brew it so my beans from this morning will need to sit for about three days before I can pull a shot of the single origin that he tested with.

But, I recommend you check them out as they're one of the gems of the Portland coffee scene. Wille and I spent several hours tasting and discussing coffee and roasting and I really appreciate his approach and the coffee is some of the best I've ever tasted. So this was a real treat to be part of.

Gregor
 

strike a poser

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Joined
Nov 17, 2008
Messages
84
Gregor, I've followed your posts admiring your work all along. I work on Probat roasters at work and was wondering what you made and where they went. The two roasters I work on are much larger than that one, (1-240kg, and 1-1500kg), and are a little different style than that.

Just curious as to what you modified and why. Keep up your great work and posts, they are always entertaining and inspiring. Greg.
 
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sakurama

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Oct 10, 2010
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1,458
Location
Portland - the cool one.
Gregor, I've followed your posts admiring your work all along. I work on Probat roasters at work and was wondering what you made and where they went. The two roasters I work on are much larger than that one, (1-240kg, and 1-1500kg), and are a little different style than that.

Just curious as to what you modified and why. Keep up your great work and posts, they are always entertaining and inspiring. Greg.

I modified the burners to produce more heat so they could bump roast size from 75-100lbs. I roast coffee as well but obviously on a much smaller scale so it was fun to see the process on that scale and interesting as to how similar it is. His Probat is heavily modified in countless different ways so this was just the last part of the puzzle.

And 1500kg? Holy ****! That's enormous.

We were joking about how coffee is much like hifi in that it attracts an extremely tweaky kind of person and that once you go down the rabbit hole there's almost no escape. It may not seem like it but one of my goals in life is to not chase every passion to the outer limit. I have a great hifi that I just listen to without upgrading, I have a roast profile I like and I don't obsessively cup beans and roast profiles. I don't want to be a master carpenter - just really good. I do want to be an excellent machinist and welder but that will take the rest of my life and I'm okay with that. In a way I actually want to be a jack of all trades and a master of none... well, one I guess.

Gregor
 
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sakurama

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Location
Portland - the cool one.
The summer seems to be flying by and because our summers are generally epically dry I haven't really done too much on the trailer to address the leaks. Of course time is running out on that front as the fall nears and we need to start mowing grass again come October.

Since I haven't had to worry about rain I turned my attention to the other holes in the trailer - the screens.

i-C7sCWwL-XL.jpg


If you've never fixed a screen it's a dead simple job that seems like it would be hard or complicated until you do it and then you feel like a hero - those are good jobs. Screen is held in with a vinyl spline or strip which you can see above there. Take a pick and pull it out and save it.

i-nHPm59C-XL.jpg


Once you pulled it out the screen comes out easily.

i-8vpBCfL-XL.jpg


You can buy screen material in plastic and aluminum and in silver or black. I like the black screen as it disappears when you're inside looking out. Cut the screen so you have a few inches extra on all sides.

i-qdnvfvz-XL.jpg


The only special tool you'll need is a screen tool which is a wheel that is sized to the size of the spline which matches the channel on the screen frame. There's a few different sizes so just be sure to get the right one. The tool has two wheels: one is concave and one is convex. The convex one is used to push the screen into the channel all around the screen which serves to hold the screen and prepare it for the spline.

i-MVh65X7-XL.jpg


The spline is then pressed into the channel with your fingers lining up in the same basic place as it was before if you're reusing it. You can buy new spline too if you want but it's not really a wear item. The wheel is used to fully seat the spline into the channel and that creates tension on the screen and fully holds it in place.

i-bDSCKTj-XL.jpg


The excess screen is trimmed with an X-acto blade on the outside of the spline. I stress the outside because I once did the inside and that screen was less than effective...

i-dxXSNkt-L.jpg


Once you've trimmed the excess it looks so neat and tidy.

i-6xbrSCW-XL.jpg


And there you go. I hope you now try to fix a screen instead of buying a replacement. It's a nice feeling to repair something instead of just buying a new one. With the Avion the frames are rounded on one side so there was no choice for me but to fix them but I find replacing the screen to be a simple task that is actually sort of enjoyable and looks much better.

Lastly one shot from our last camping trip on the McKenzie river which must be one of the clearest rivers I've ever seen. Cold but crystal clear.

i-gFwXzDt-XL.jpg


We're finding that while many campgrounds are generally booked we can almost always show up and find a space without a reservation - in this case the nicest spot in the whole campground opened up for us on our second night. That is the beginnings of teaching the kids how we like to travel and explore - go with only a general plan or direction and be open to whatever presents itself so that the magic of the journey is completely accessible.

Nothing kills adventure like a plan.

Gregor
 
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sakurama

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Joined
Oct 10, 2010
Messages
1,458
Location
Portland - the cool one.
So you've read: "zen and the art of motorcycle maintenance" as well? :)

Required reading for anyone on two wheels. But our family lived that mantra from way back. Blue Highways is another that illustrates well the way to travel. My father and I always joked that we picked our cafes by the number of pickup trucks in the parking lot.

Gregor
 

dhubbard422

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Jan 16, 2011
Messages
472
Location
Texas Hill Country
Damn. More cool posts for a great thread! Love the pic of camping on the McKenzie; it's a pretty fabulous pic for a machinist with a photography hobby! ;)

The McKenzie is a wonderful river... I went to the UofO and we loved following the McKenzie on the drive up to Sisters for ice cream. :) Good memories.
 
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sakurama

Well-known member
Joined
Oct 10, 2010
Messages
1,458
Location
Portland - the cool one.
Damn. More cool posts for a great thread! Love the pic of camping on the McKenzie; it's a pretty fabulous pic for a machinist with a photography hobby! ;)

The McKenzie is a wonderful river... I went to the UofO and we loved following the McKenzie on the drive up to Sisters for ice cream. :) Good memories.

The roads are amazing and the scenery spectacular. I was dying to be driving this lumbering beast through the curves and was distinctly aware how I had become what I once hated: the slow vehicle ruining the twisties. I will say though that I pull over any time that faster traffic catches up. I won't be that guy!

Gregor
 
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