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Between 485 & 705 SQ/FT Bob Heine's Auto Emporium

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Bob Heine

ALLIANCE MEMBER
Joined
Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
To reward myself, I decided to replace the rear brake lines first. Better yet, I started with the driver side because it has the shortest lines.
DriverSideRear-Start_zpsd9fea69c.jpg


[FONT=&quot]After disconnecting the three lines at the junction block and removing the stainless flex line it was time for a little cleaning. Here’s the aluminum junction block and new line along with the old line. The old line shows evidence of my shortage of flare fitting wrenches. Even though they work, Vise-Grips are not the best tool for this job. Notice that the flare nuts on the new line are quite a bit beefier than the originals. That may help preserve the hex shape of the fittings in the future.
FirstNewLine_zps4aa49992.jpg


[FONT=&quot]With my confidence restored, I moved to the passenger side rear line, expecting a simple job like the other side. First of all, the line goes from the Tee on the driver side and disappears behind the "batwing" that mounts the [FONT=&quot]differential[FONT=&quot]. [FONT=&quot]I disconnected t[FONT=&quot]he passenger side so I could wiggle the line and try to follow it. Can't see a thing so [/FONT]I removed the spare tire carrier at the rear of the car and the shock.
[FONT=&quot]
PassengerSideRear-Start_zps6ba914d7.jpg


[/FONT]I think the brake lines were put in the car before the body was dropped on the frame. Or they may have had the car higher off the ground. M[FONT=&quot]in[FONT=&quot]e is on jackstands[FONT=&quot], raising the car a nosebleeding 14-inches off the ground[FONT=&quot] (remember I have to be able to get t[FONT=&quot]o the top of the car as well).
[FONT=&quot]
RearCrossoverLine_zps973039fc.jpg


[FONT=&quot]Once I found the two clips that held the brake line in place, I was able to twist, t[FONT=&quot]urn and unbend the old line enough[FONT=&quot] to get it out. Then I matched the unbending on the new line and wiggled it back across the car. Couple of clips, a few restored bends and my new line on the passenger side is in! I'm not confident enough to put the shock back on but I did [FONT=&quot]put [/FONT]the m[FONT=&quot]ounting bolt back rat[FONT=&quot]her than kick it around the garage.
[FONT=&quot]
PassengerSideRear-Finish_zps699ee712.jpg


[FONT=&quot]Here's my artistic phot[FONT=&quot]o[FONT=&quot] of the new brake line[FONT=&quot], re-bent and scrubbed [FONT=&quot]clean mounting clips t[FONT=&quot]hat [FONT=&quot]I hope to never see again.
[FONT=&quot]
NewLineAcrossRear_zps07f39a98.jpg
[/FONT]
[/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT] [/FONT][/FONT][/FONT][/FONT][/FONT][/FONT] [/FONT][/FONT][/FONT][/FONT][/FONT]
 
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Bob Heine

ALLIANCE MEMBER
Joined
Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
I would much rather watch you dive into an ABS unit rather than do it myself.

Do you like what ABS does for you? I'm still not sold. But ABS was not available on my Yugo. When I want to lock them up I want to lock them up. When I'm stopping on ice I'm convinced I can stop quicker than an ABS system. All it takes is the fortitude to let off the brakes as you're sliding toward an impending wreck. I love seeing the cars in the news shots, sliding to a crash, wheels always locked up and brake lights burning bright. My wife will attest I shout "lock 'em up, you'll get there faster if you don't let up!"

When my 94 Dodge was experiencing starting problems and the dealer couldn't reproduce it, I took the very short trip to my breaking point. Drove into the service bay (empty except for me) at a rather high rate of speed and the damn antilock brakes wouldn't let me slide to stop. Then I was really mad. Should have traded it off.

I finally figured out the problem occurred when the truck was parked nose down hill for more than four hours so I took it back (it was still new) and showed them how to park it and insisted they not move it until the next morning when I got there to watch them start it. It took two trips as the mechanic moved it into the shop for my arrival and starting test the first day. Asked him if it had started right up and he said, "Ummm, not really, why?". That's when the 2w light bulb went on in the service managers head and he decided it would be a good idea to listen to it start cold, nose down. They replaced the pickup line in the fuel tank.

You had a Rambler. Did I ramble?
Andy, welcome back! I too question the benefits of ABS. I did a fair bit of autocrossing with the '72 Corvette and my '74 Fiat X1/9 and learned to modulate the brakes. Once a set of street tires heats up they get pretty slippery and its easy to lose control. When we lived up north I took friends out for skid control practice in big empty parking lots covered in ice and snow. When you learn what the car is going to do and how to react, a screaming moment before death can be avoided (I think). The few times my ABS has activated, I was not happy with the result I'm pretty sure I can brake by feel better than the ABS.

I'm sure there are excellent mechanics working at dealerships. Unfortunately my very limited experiences have been with the less excellent ones. As I came to a stop in the '87 Corvette one day shortly after I retired, the engine started running rough, like it was running on 5 or fewer cylinders. I was pretty sure it was in the Electronic Fuel Injection so I bought a piece of hardware and software to diagnose the problem (it's an OBD I system). It wasn't showing any codes so I took it to the Chevy dealership, hoping they had more sophisticated diagnostic tools. The mechanic told me my valves were bad and they could pull the heads for $2,000 to determine just how much more it would cost to fix. Took it to another mechanic and he said it was the fuel injectors. He was so convincing I took the car home and replaced the injectors, which did nothing but lighten my wallet. Last place I took it to checked all the grounds (a common problem in the Plastic Fantastic Corvette) and ran all his diagnostics. He found nothing wrong but told me a broken platinum wire in the Mass Airflow Sensor could cause the problem and not throw a code. He had a used, known good unit in the back that he could swap in to test the theory. Five minutes later the car was running like new.

I enjoy your rambling more than I enjoyed the Rambler.
Were you hammering on the wrench to vibrate the fitting loose?

HF will replace their wrench so you'll have a complete set to not be used again.
Andy, I may have been hitting the wrench with bad language but there was no room for a hammer in there.

Oh yeah, HF was thrilled to break up one of their sets to make mine whole again.
 

Wreckster23

Well-known member
Joined
Aug 15, 2014
Messages
369
Location
Newburgh, NY
Andy, welcome back! I too question the benefits of ABS. I did a fair bit of autocrossing with the '72 Corvette and my '74 Fiat X1/9 and learned to modulate the brakes. Once a set of street tires heats up they get pretty slippery and its easy to lose control. When we lived up north I took friends out for skid control practice in big empty parking lots covered in ice and snow. When you learn what the car is going to do and how to react, a screaming moment before death can be avoided (I think). The few times my ABS has activated, I was not happy with the result I'm pretty sure I can brake by feel better than the ABS.

http://carsafetyphysics.weebly.com/anti-lock-brakes-vs-normal-brakes--benefits-and-limitations.html

There are a few videos, tests and articles going over ABS vs. Non-ABS braking. Basically, the ABS brakes are there for soccer moms, soccer dads:shocking: (or my wife) who can't quite wrap their heads around proper brake use. I had a 97 Grand prix GTP that had no ABS due to a failing unit, brakes were fantastic, I could keep the tires just at the point of starting to make noise with no issue. Trailblazer I have now near caused me to wreck more than once failing to let the wheels lock up on slight declines in icy conditions.

Don't get me started on "stability control."
 

oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
Boy do I feel better. I was expecting to get flamed over my ignorance of using the latest vehicle control systems which allow every person to be a great driver.

Had a friend with a BMW (don't know the model) who called in for work one morning, couldn't get his car out of the driveway with 1" of snow. I called ********! and he challenged me so I drove to his house. Immediately upon putting the car in drive the transmission would clamp down on the engine reducing rpm's until the tires would not slide. I could only get it to move a half inch at best, which was his problem. The cutout switch made no difference. But, since it was not my car, I figured out I could rev it up and pop the shifter into and out of gear rapidly and get some movement. After getting it up to an astounding 0.1 mph I could slow the shifter action and finally got it into the street and headed downhill toward cleared streets. He was a very nice proud member of the Gupta family with a stubborn streak I was envious of who had to eat a little Okie Crow that day.:bounce:

What a disaster for a design. I am confident the self driving cars will be super safe and I look forward to bluffing them on the highway.:evil: (how about several "jump stop" cycles at a four way stop?):evil::evil:
 

jbmatth

Well-known member
Joined
Jun 3, 2013
Messages
5,699
Location
Northern Ok.
... I am confident the self driving cars will be super safe and I look forward to bluffing them on the highway.:evil: (how about several "jump stop" cycles at a four way stop?):evil::evil:

That is one of the best lines I've heard in a while Andy, thanks for that.

As for ABS, mehh I really don't have an opinion, but for traction control, it was really fun to use the Hemi Ram rental on gravel roads with my foot to the floor until the system finely said screw it and let me play. :lol_hitti

We had the rental while my wife's 1 year old Mazda was getting a new transmission installed (It would pop out of 4th gear constantly, then when that was "fixed" it would grind every time going into 3rd). A week later I was changing the oil and noticed the entire belly pan was covered in an oily mess. Turns out the service tech didn't tighten the two transmission halves together and it was leaking out. Bad on an auto, but being a manual it would have been really bad! We don't go to that dealership again, it took us probably 10 trips to get it fixed under warranty and that was 1.5 hours each way.

Distraction over,
JB
 

shortykorte

Well-known member
Joined
Sep 1, 2014
Messages
8,039
Location
Tallahassee, Fl
Whoa! I need to put the brakes on all of this!!!

Nice work on the brake system. Also thanks for the info on the $8 flare wrenches.

ABS on my Tahoe has scared the @&$? out of me on a couple of occasions. First time, was also first time experiencing ABS in action. I thought there was something seriously wrong with my truck. I don't like the sensation/operation of the ABS on my 99 because it feels like I'm not going to stop so I try to use foot control.
 

bolensboneyard

Well-known member
Joined
Nov 22, 2013
Messages
3,075
Location
South East
Andy, welcome back! I too question the benefits of ABS. I did a fair bit of autocrossing with the '72 Corvette and my '74 Fiat X1/9 and learned to modulate the brakes. Once a set of street tires heats up they get pretty slippery and its easy to lose control. When we lived up north I took friends out for skid control practice in big empty parking lots covered in ice and snow. When you learn what the car is going to do and how to react, a screaming moment before death can be avoided (I think). The few times my ABS has activated, I was not happy with the result I'm pretty sure I can brake by feel better than the ABS.

I'm sure there are excellent mechanics working at dealerships. Unfortunately my very limited experiences have been with the less excellent ones. As I came to a stop in the '87 Corvette one day shortly after I retired, the engine started running rough, like it was running on 5 or fewer cylinders. I was pretty sure it was in the Electronic Fuel Injection so I bought a piece of hardware and software to diagnose the problem (it's an OBD I system). It wasn't showing any codes so I took it to the Chevy dealership, hoping they had more sophisticated diagnostic tools. The mechanic told me my valves were bad and they could pull the heads for $2,000 to determine just how much more it would cost to fix. Took it to another mechanic and he said it was the fuel injectors. He was so convincing I took the car home and replaced the injectors, which did nothing but lighten my wallet. Last place I took it to checked all the grounds (a common problem in the Plastic Fantastic Corvette) and ran all his diagnostics. He found nothing wrong but told me a broken platinum wire in the Mass Airflow Sensor could cause the problem and not throw a code. He had a used, known good unit in the back that he could swap in to test the theory. Five minutes later the car was running like new.

I enjoy your rambling more than I enjoyed the Rambler.

Andy, I may have been hitting the wrench with bad language but there was no room for a hammer in there.

Oh yeah, HF was thrilled to break up one of their sets to make mine whole again.

It only goes to show that all people who turn a wrench cannot call themselves mechanics. I had an air conditioning mechanic tell me my wife's car needed a new pump a few years back as it would not charge. A real mechanic looked at it, used a pressure charger to charge it, charged me $25 and it lasted until she was ready to trade it; three years later
 
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Bob Heine

ALLIANCE MEMBER
Joined
Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
http://carsafetyphysics.weebly.com/anti-lock-brakes-vs-normal-brakes--benefits-and-limitations.html

There are a few videos, tests and articles going over ABS vs. Non-ABS braking. Basically, the ABS brakes are there for soccer moms, soccer dads:shocking: (or my wife) who can't quite wrap their heads around proper brake use. I had a 97 Grand prix GTP that had no ABS due to a failing unit, brakes were fantastic, I could keep the tires just at the point of starting to make noise with no issue. Trailblazer I have now near caused me to wreck more than once failing to let the wheels lock up on slight declines in icy conditions.

Don't get me started on "stability control."
FA, I can bypass the ABS with a Tee and a coupler but one of the discounts on the car is the ABS brake system. I plan to leave the unit plumbed correctly but I can easily disable the system just by unplugging it (the ABS light is in the information center so it's out of my line of sight and not too annoying).
Boy do I feel better. I was expecting to get flamed over my ignorance of using the latest vehicle control systems which allow every person to be a great driver.

Had a friend with a BMW (don't know the model) who called in for work one morning, couldn't get his car out of the driveway with 1" of snow. I called ********! and he challenged me so I drove to his house. Immediately upon putting the car in drive the transmission would clamp down on the engine reducing rpm's until the tires would not slide. I could only get it to move a half inch at best, which was his problem. The cutout switch made no difference. But, since it was not my car, I figured out I could rev it up and pop the shifter into and out of gear rapidly and get some movement. After getting it up to an astounding 0.1 mph I could slow the shifter action and finally got it into the street and headed downhill toward cleared streets. He was a very nice proud member of the Gupta family with a stubborn streak I was envious of who had to eat a little Okie Crow that day.:bounce:

What a disaster for a design. I am confident the self driving cars will be super safe and I look forward to bluffing them on the highway.:evil: (how about several "jump stop" cycles at a four way stop?):evil::evil:
Andy, I'm always happy to supply some warmth. :FIREdevil

I am with you on the annoying control modern cars take from the driver. It has been my experience that otherwise (marginally) competent drivers freak out when the ABS kicks in and don't keep pressure on the brake pedal at best or take their foot off the pedal at worst. I suspect ABS brakes have caused as many accidents as they have prevented.
That is one of the best lines I've heard in a while Andy, thanks for that.

As for ABS, mehh I really don't have an opinion, but for traction control, it was really fun to use the Hemi Ram rental on gravel roads with my foot to the floor until the system finely said screw it and let me play. :lol_hitti

We had the rental while my wife's 1 year old Mazda was getting a new transmission installed (It would pop out of 4th gear constantly, then when that was "fixed" it would grind every time going into 3rd). A week later I was changing the oil and noticed the entire belly pan was covered in an oily mess. Turns out the service tech didn't tighten the two transmission halves together and it was leaking out. Bad on an auto, but being a manual it would have been really bad! We don't go to that dealership again, it took us probably 10 trips to get it fixed under warranty and that was 1.5 hours each way.

Distraction over,
JB
JB, the Pontiac dealer that sold me my '68 GTO was so bad I visited it every year for 5 years and kicked the tires on the new GTOs. When the GTO was offered on the Ventura (Nova) platform in '74 I couldn't bring myself to return. Each of those 5 years I would waste an hour of the salesman's time and make the stupidest offer I could think of before walking out. OK, my car and $300 was probably not stupid enough but it made me feel good.
Whoa! I need to put the brakes on all of this!!!

Nice work on the brake system. Also thanks for the info on the $8 flare wrenches.

ABS on my Tahoe has scared the @&$? out of me on a couple of occasions. First time, was also first time experiencing ABS in action. I thought there was something seriously wrong with my truck. I don't like the sensation/operation of the ABS on my 99 because it feels like I'm not going to stop so I try to use foot control.
Stewart, my feelings as well. It isn't really confidence building to have the car completely release the brakes, even if it's only for a fraction of a second.

Those $8 flare wrenches make nice drawer handles.
 

krcoomer

Well-known member
Joined
Jul 22, 2016
Messages
379
Location
Bluegrass region
ABS on my Tahoe has scared the @&$? out of me on a couple of occasions. First time, was also first time experiencing ABS in action. I thought there was something seriously wrong with my truck. I don't like the sensation/operation of the ABS on my 99 because it feels like I'm not going to stop so I try to use foot control.

Does your 99 have rear only or 4 wheel ABS? My 92 S-10 had rear only ABS as did the 93 half ton Chevy I had. Neither one did much of the pulsing feeling. The 2000 Explorer my wife had definitely would do the leg push shuffle. First time it happened to my I was coming down hill on a glaze of ice and when I got stopped I wasn't sure if the pulsing in my leg was the ABS, nerves or my sphincter showing who was in control.

In that same vein, I always like overhearing a conversation in the early winter from somebody who has their first 4 wheel drive vehicle waiting for the first snow so they can fly around. I usually interrupt them and remind them that they have the same brakes that their last vehicle had. In 1994 when we had 18 inches of snow over about an inch of ice I got further in my 2wd S-10 with studded snow tires and a manual than a lot of 4wd's.
 

oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
I bought a 74 Ventura. Traded my 69 Nova SS 300hp 350 Muncie 4 speed in on it.:willy_nil Man I still hate doing that. But, it had 150,000 miles, no A/C, and it HAD to have premium fuel with lead. We spent four hours in St. Louis Missouri looking for premium fuel that summer. There was some leaded regular still, and no unleaded premium, and no lead substitute or octane booster in service stations and it was Sunday and the auto parts stores were closed. Major frustration with a small child and red headed wife (personality to match the hair). The elimination of premium leaded was spotty and I got caught without additive. The car would not run on regular but it would ping loudly with no power.

But I digress. I liked the Nova size and had looked at Novas and stopped at a Pontiac dealer. Ventura in the showroom with a Chevy orange 350 under the open hood. I bought a yellow one with a 350 off the lot and didn't raise the hood as it had been a long day and it was late. Same wife ready to get home. Next morning I was shocked to open the hood and find a Pontiac destroked 389. You know why they were blue? Cold natured. Turned out to be a good car but I hated that engine.
 

oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
I never had four wheel drive and never wanted one. guys at work would ask me why I didn't have one, I lived on a farm. My response was I had a tractor. Or ten or twenty. I did just fine on the ice and snow and my first experience driving a 4WD was bad. I was in Nigeria out on a right of way in a rain storm in a new 1979 Blazer. Six inches of rain on clay and I was all over the place. Decided it was OK to bury my pride and use 4WD in the jungles of Africa. Got out and got my feet wet locking the hubs. Could not drive it. It was an automatic and all four wheels would spin upon any relaxation of the brakes and zero directional control, so I got back out wet my feet again, unlocked and fishtailed ten miles to a road. Second time was many years later in son in law's 92 F-250. It was a bear to get down the snow packed road in 4WD. I have two of them now, 07 FJ Cruiser and 15 F-350 and they only get in 4WD in the pasture. I'm just not a good driver.
 
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Bob Heine

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Joined
Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
It only goes to show that all people who turn a wrench cannot call themselves mechanics. I had an air conditioning mechanic tell me my wife's car needed a new pump a few years back as it would not charge. A real mechanic looked at it, used a pressure charger to charge it, charged me $25 and it lasted until she was ready to trade it; three years later
Bobby, I had a similar experience with an A/C problem. When I find a good mechanic, I am happy to pay. The evaporator on my PT Cruiser sprung a leak, according to the first mechanic. They wanted $1,600 to do the repair so I did it myself. Parts came to about $250 so it was just my time and labor (with the aid of the Factory Service Manual). It was a fairly straightforward job. You sit in the driver seat...
Interior-DriverSide.jpg


...and begin removing stuff until there is nothing left. If done correctly, the last item on this side of the insulation is the evaporator core. The mounting bolts and plumbing are on the other side of the firewall in a place that requires a sizeable blood donation (sometimes a turbo is a blessing and sometimes it's a curse).
InteriorDSA-CRepair.jpg


I couldn't see any evidence the evaporator core had been leaking. When I put it all back together, I found a split in the low pressure A/C hose at the condenser. As pissed off as I was, I feel good for only having two sheet metal screws left over. I also bought a Freon detector for the next time. :headscrat

When the new evaporator went bad five years later I had a new, more reliable A/C shop working on my cars. He estimated the job at $1,100 but when he was done he told me it was a lot more work than he thought. I gave him $1,300 so he wouldn't screw me over on the next job (I still saved $300:bounce:).
great work on the brake lines Bob!
Sub, I've shown the easy part. The rabbit hole gets deep real fast. :wtf:
Does your 99 have rear only or 4 wheel ABS? My 92 S-10 had rear only ABS as did the 93 half ton Chevy I had. Neither one did much of the pulsing feeling. The 2000 Explorer my wife had definitely would do the leg push shuffle. First time it happened to my I was coming down hill on a glaze of ice and when I got stopped I wasn't sure if the pulsing in my leg was the ABS, nerves or my sphincter showing who was in control.

In that same vein, I always like overhearing a conversation in the early winter from somebody who has their first 4 wheel drive vehicle waiting for the first snow so they can fly around. I usually interrupt them and remind them that they have the same brakes that their last vehicle had. In 1994 when we had 18 inches of snow over about an inch of ice I got further in my 2wd S-10 with studded snow tires and a manual than a lot of 4wd's.
Kenny, I was stuck in the blizzard of '96 in the Washington DC area. Every single channel on the motel TV had blizzard coverage 24 hours a day through the weekend. Only food available was a Papa Johns next to the motel so I ate pizza and watched TV. Every picture of a car in a ditch was a Jeep or other 4-wheel drive vehicle. People buy them thinking they are invincible in snow. They do 4-wheel skids exactly the same as every 2-wheel drive vehicle. Once you're buried nose down in the snow up to the windshield, you're not going anywhere.
 

west_perf

Well-known member
Joined
May 22, 2015
Messages
552
Location
SEMO - MOARK Line
But I digress. I liked the Nova size and had looked at Novas and stopped at a Pontiac dealer. Ventura in the showroom with a Chevy orange 350 under the open hood. I bought a yellow one with a 350 off the lot and didn't raise the hood as it had been a long day and it was late. Same wife ready to get home. Next morning I was shocked to open the hood and find a Pontiac destroked 389. You know why they were blue? Cold natured. Turned out to be a good car but I hated that engine.

Reminds me of a friend back in 94, he bought a leftover 93 F-150 4x4 base model for a pretty good price. Sales guy said it had the 300-6, I took it out for a drive and damn it was peppy for a 6. Popped open the hood and counted 4 plugs on the drivers side, he was quite happy to find a 302 under the hood. We went back and looked at paperwork and it had the 300 listed.

I couldn't see any evidence the evaporator core had been leaking. When I put it all back together, I found a split in the low pressure A/C hose at the condenser. As pissed off as I was, I feel good for only having two sheet metal screws left over. I also bought a Freon detector for the next time. .

Also happened to me, Bob. Had a 1993 full size chevy van with bad A/C, shop wanted $1000 to replace the evaporator. Luckily, the evap case is in the engine compartment and fairly easy to get out. It was caked with leaves but looked OK, but I replaced it and recharged the system. The next morning damn thing was completely empty again. Turned out the problem was the pressure switch on the back of the compressor, a $12 part.
 
Last edited:
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Bob Heine

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Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
I bought a 74 Ventura. Traded my 69 Nova SS 300hp 350 Muncie 4 speed in on it.:willy_nil Man I still hate doing that. But, it had 150,000 miles, no A/C, and it HAD to have premium fuel with lead. We spent four hours in St. Louis Missouri looking for premium fuel that summer. There was some leaded regular still, and no unleaded premium, and no lead substitute or octane booster in service stations and it was Sunday and the auto parts stores were closed. Major frustration with a small child and red headed wife (personality to match the hair). The elimination of premium leaded was spotty and I got caught without additive. The car would not run on regular but it would ping loudly with no power.

But I digress. I liked the Nova size and had looked at Novas and stopped at a Pontiac dealer. Ventura in the showroom with a Chevy orange 350 under the open hood. I bought a yellow one with a 350 off the lot and didn't raise the hood as it had been a long day and it was late. Same wife ready to get home. Next morning I was shocked to open the hood and find a Pontiac destroked 389. You know why they were blue? Cold natured. Turned out to be a good car but I hated that engine.
Andy, I think we're alone so it's safe for me to tell you my wife is a red head. I have no idea what you mean about personality to match -- look, I still have my right arm :thumbup: (I do like that left thumb).

I had to get rid of the GTO in 1977 for similar reasons. Aside from a hot summer day at Lion Country Safari nearly ending with 5 heat stroke victims (no A/C inside the Goat and lions outside), the unleaded premium would work but I knew it was doing bad things to the engine, especially with the ignition retarded. I was also having an electrical problem -- the starter wouldn't always turn when I turned the key. I got pretty good throwing a towel on the ground and jamming a screwdriver in the solenoid to get it started. An unpleasant inspection station attendant couldn't get it started so I assumed it was the usual problem. It wasn't, he left the shifter in drive. As the rear tire passed by my head, yanking out a few hairs, I decided the car was conspiring against me. We bought a green air conditioned apartment on wheels ('71 Lincoln Town Car) to go with my Green 69 Corvette 427 4-speed.
I never had four wheel drive and never wanted one. guys at work would ask me why I didn't have one, I lived on a farm. My response was I had a tractor. Or ten or twenty. I did just fine on the ice and snow and my first experience driving a 4WD was bad. I was in Nigeria out on a right of way in a rain storm in a new 1979 Blazer. Six inches of rain on clay and I was all over the place. Decided it was OK to bury my pride and use 4WD in the jungles of Africa. Got out and got my feet wet locking the hubs. Could not drive it. It was an automatic and all four wheels would spin upon any relaxation of the brakes and zero directional control, so I got back out wet my feet again, unlocked and fishtailed ten miles to a road. Second time was many years later in son in law's 92 F-250. It was a bear to get down the snow packed road in 4WD. I have two of them now, 07 FJ Cruiser and 15 F-350 and they only get in 4WD in the pasture. I'm just not a good driver.
I have never lusted after a 4-wheel drive but my oldest grandson is crazy about his. It's a Dodge diesel pickup that he has upgraded with a bigger turbo, Bullydog, lift kit, giant rims and tires and I believe a daily-fail automatic transmission. I think he's on his 7th or 8th rebuild with enough billet parts to make a grown man cry. The only time I wish I had a 4-wheel drive was pulling the boat out of the Intracoastal at low tide. Seaweed and slime does not improve traction and there was less under the front wheels of the GTO than the rear.
 

west_perf

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Joined
May 22, 2015
Messages
552
Location
SEMO - MOARK Line
I have never lusted after a 4-wheel drive but my oldest grandson is crazy about his.

I'm that guy, a truck is not a truck unless it has 4WD. I have two of them sitting in my garage right now, in Florida, of all places. We don't have snow, but we have a lot of sand. The problems I've seen are 1) people who think they are invincible because they have 4WD, especially in snow, and 2) People who think 4WD will overcome a lack of common sense.

My last 2WD truck was sold shortly after I pulled off the side of a sand road and sunk down to the axle in the sugar sand in one of the WMA's in this beautiful state. Sun was just going down, and cell phone didn't have a signal. Luckily for me, a good ol' boy stopped by with a 44 Magnum pistol, a tow strap, a camo hat, and he was very proud to show off his magnaflow exhaust, posi track rear end, and built 350, while he spun sand all through my face pulling me back onto the road.
 

oldironfarmer

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Joined
Jun 25, 2016
Messages
6,664
Location
Terlton, Oklahoma
I'm that guy, a truck is not a truck unless it has 4WD. I have two of them sitting in my garage right now, in Florida, of all places. We don't have snow, but we have a lot of sand. The problems I've seen are 1) people who think they are invincible because they have 4WD, especially in snow, and 2) People who think 4WD will overcome a lack of common sense.

My last 2WD truck was sold shortly after I pulled off the side of a sand road and sunk down to the axle in the sugar sand in one of the WMA's in this beautiful state. Sun was just going down, and cell phone didn't have a signal. Luckily for me, a good ol' boy stopped by with a 44 Magnum pistol, a tow strap, a camo hat, and he was very proud to show off his magnaflow exhaust, posi track rear end, and built 350, while he spun sand all through my face pulling me back onto the road.

And I'm the other guy, a truck is not a truck unless the bed is dented and scratched from the loads it has had. And what I picked up from my neighbor thirty years ago. She was an old farm widow, 75 years old in 85 when I met her. She had a 73 or 74 Chevy C10, beat up from too many cow encounters. It was her car. I started calling my truck my car partially out of respect. My 15 F-350 is the nicest car I've had but the bed is getting pretty scratched up. I also call my FJ Cruiser my car. I feed cows out of that car and it stinks to people who don't smell it every day, I can't smell it.

I said that to say this: GJ is like concrete, we're stronger because we have all walks, kinds, and types working together (I despise the "diversity" word).

Enjoyed your post!
 

bj383ss

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Sep 29, 2011
Messages
3,166
Location
TX
Bob and Andy I completely agree with you on ABS. If you really know the vehicle and its limits the only time ABS might help is when some idiot does something stupid if front of you and you have no time. I have only had the ABS help me on the Camaro maybe 3 or 4 times in the 13 years I have owned it. Once in my wifes new Volvo and once the ABS trips on her car it takes over and comes to a complete stop whether you want to or not. Freaked me out the first time.

That maze of brake lines for the Vetter is crazy! And I thought the 8 pieces for the 64' truck was a lot to figure out. It all came in a bag with no instructions or labeling. Good think I saved the old lines to compare with.

The 4wd thing you speak of is very apparent around here in TX as most people driving them have never even been offroad.

Bret
 

Jeepster04

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Jun 25, 2013
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3,112
Ive yet to figure out the big diesel truck craze. Also cannot figure out how so many people can afford those trucks. $60,000+ new, even the used ones go for 20-30k. Guess I dont want that much debt...

Im a jeep man, we own 5 of them.... Often times I think about getting a car just to put miles on but it would be so useless to me. My parents offered me their old toyota corolla for a run around car. Drove it a couple of days and I just couldn't do it. Theres a certain excitement I get when I first walk up to my Jeep, I enjoy just starting it. Sometimes its the only excitement I get for the day.
 
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jbmatth

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My first Lemon (Yellow 2000 Ford ****** ZX2, manual) car had the A/C go out when I was heading back to Ok. from Mo., I figured it had sprung a leak as it had 180,000 miles and 10 years old so I just rolled the windows down and finished the trip. Turns out the clutch on the compressor was toast, when removed it only had 5-6 of the ball bearings left and they were in bad shape. I replaced the clutch then took it to a shop that quoted $2,200 to replace lots of parts. I said no thanks and went on. 3 weeks later it started working again and never had another problem until it was finely totaled by an inattentive driver.

As for trucks, I prefer 4wd if I'm already buying a truck you might as well. Now I leave it in 2wd 99.9875% of the time approximately. :) I only use 4wd when I know I need it like last year pulling vehicles out of the mud on our "gravel" road that were stuck. Even in snow and ice I don't bother unless it is needed.

A few years back it snowed about 18", I didn't have anything 4wd then so I used my Lemon to take her to work after the big trucks knocked the snow down a bit. One of her employees called in because they couldn't get to work. I went to pick her up in the Lemon, what couldn't she get to work in? Her 4wd Ford Explorer, she laughed when she saw me pull up in a fwd car.

JB
 

oldironfarmer

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Messages
6,664
Location
Terlton, Oklahoma
Bob and Andy I completely agree with you on ABS. If you really know the vehicle and its limits the only time ABS might help is when some idiot does something stupid if front of you and you have no time. I have only had the ABS help me on the Camaro maybe 3 or 4 times in the 13 years I have owned it. Once in my wifes new Volvo and once the ABS trips on her car it takes over and comes to a complete stop whether you want to or not. Freaked me out the first time.

That maze of brake lines for the Vetter is crazy! And I thought the 8 pieces for the 64' truck was a lot to figure out. It all came in a bag with no instructions or labeling. Good think I saved the old lines to compare with.

The 4wd thing you speak of is very apparent around here in TX as most people driving them have never even been offroad.

Bret

That's just crazy. A car that comes to a complete stop after you push it enough to activate the ABS. WOW. So you are in a string of traffic moving fast and there's a panic stop up ahead and you have to slide a bit and then lose the ability to avoid the guy behind you sliding your way.:willy_nil:willy_nil:willy_nil I can see that feature even keeping you from pulling off on to the shoulder to give the guy behind you more room:willy_nil:willy_nil:willy_nil Maybe it was the body shop lobby?

Don't be too hard on the 4WD city crowd. They get "offroad" every time they pull into their driveway.
 
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Bob Heine

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Reminds me of a friend back in 94, he bought a leftover 93 F-150 4x4 base model for a pretty good price. Sales guy said it had the 300-6, I took it out for a drive and damn it was peppy for a 6. Popped open the hood and counted 4 plugs on the drivers side, he was quite happy to find a 302 under the hood. We went back and looked at paperwork and it had the 300 listed.

Also happened to me, Bob. Had a 1993 full size chevy van with bad A/C, shop wanted $1000 to replace the evaporator. Luckily, the evap case is in the engine compartment and fairly easy to get out. It was caked with leaves but looked OK, but I replaced it and recharged the system. The next morning damn thing was completely empty again. Turned out the problem was the pressure switch on the back of the compressor, a $12 part.
WP, I found most car sales people to have almost zero interest in cars. They just want to sell you something. When we were buying our '68 GTO the elderly salesman ignored me and focused on my wife. He said "you'll want the small engine" to her and she asked "is it cheaper?" When he said no, she said "I want the bigger, more powerful engine -- it won't have to work as hard." And I sat back down.

Years later I wanted to surprise my wife with a new car for our 25th anniversary. I thought a Pontiac Sunbird convertible for her and a Fiero GT for me. The salesman wouldn't give me any price unless I brought my wife in. Bought a silver Dodge 600 convertible and a BMW 733i the next day at a used car lot.

I may be way off base but auto air conditioning seems to attract more than its fair share of shady people. When you find a good one, treat them like your favorite relative.
I'm that guy, a truck is not a truck unless it has 4WD. I have two of them sitting in my garage right now, in Florida, of all places. We don't have snow, but we have a lot of sand. The problems I've seen are 1) people who think they are invincible because they have 4WD, especially in snow, and 2) People who think 4WD will overcome a lack of common sense.

My last 2WD truck was sold shortly after I pulled off the side of a sand road and sunk down to the axle in the sugar sand in one of the WMA's in this beautiful state. Sun was just going down, and cell phone didn't have a signal. Luckily for me, a good ol' boy stopped by with a 44 Magnum pistol, a tow strap, a camo hat, and he was very proud to show off his magnaflow exhaust, posi track rear end, and built 350, while he spun sand all through my face pulling me back onto the road.
WP, you are right on the button with the 4-wheel drive crowd that has no idea how to engage the front axle. I do understand the attraction. We don't have the speed boat and my wife won't let me get a trailered race car so it just doesn't make sense for me. However, I wanted a Corvette in 1957 when I was 13 and saw my first fuelie with a 4.11 rear smoke the tires without any effort. Had to wait until I was 33 and graduated from college (with teenage children) to get one. Now I'm that old geezer driving around in a Red Corvette convertible. I tried to sell it this year but my wife won't let me.
And I'm the other guy, a truck is not a truck unless the bed is dented and scratched from the loads it has had. And what I picked up from my neighbor thirty years ago. She was an old farm widow, 75 years old in 85 when I met her. She had a 73 or 74 Chevy C10, beat up from too many cow encounters. It was her car. I started calling my truck my car partially out of respect. My 15 F-350 is the nicest car I've had but the bed is getting pretty scratched up. I also call my FJ Cruiser my car. I feed cows out of that car and it stinks to people who don't smell it every day, I can't smell it.

I said that to say this: GJ is like concrete, we're stronger because we have all walks, kinds, and types working together (I despise the "diversity" word).

Enjoyed your post!
Andy, well said. I love everything that burns fuel and has wheels. I'm even liking some of the electric vehicles. OK, I like the Tesla. I just don't want to have to remember to recharge it. I'm just getting to the point of filling up with gas before the warning light comes on.
Bob and Andy I completely agree with you on ABS. If you really know the vehicle and its limits the only time ABS might help is when some idiot does something stupid if front of you and you have no time. I have only had the ABS help me on the Camaro maybe 3 or 4 times in the 13 years I have owned it. Once in my wifes new Volvo and once the ABS trips on her car it takes over and comes to a complete stop whether you want to or not. Freaked me out the first time.

That maze of brake lines for the Vetter is crazy! And I thought the 8 pieces for the 64' truck was a lot to figure out. It all came in a bag with no instructions or labeling. Good think I saved the old lines to compare with.

The 4wd thing you speak of is very apparent around here in TX as most people driving them have never even been offroad.

Bret
Bret, maybe it's my Scandinavian ancestry. I have always been a Volvo fan but I just can't bring myself to drive a car that takes care of me -- I want to take care of my car.

I didn't look at the brake lines real carefully before I decided to replace them. I saw the setup when a mechanic asked me to bring my car in so he could figure out the routing on a basket case he was working on (someone cut all the lines going to the ABS and then put compression couplers to fix it). He had to double-flare all the cuts and put it back together without leaks. I saw a lot of lines but didn't realize the number or the complexity.
Ive yet to figure out the big diesel truck craze. Also cannot figure out how so many people can afford those trucks. $60,000+ new, even the used ones go for 20-30k. Guess I dont want that much debt...

Im a jeep man, we own 5 of them.... Often times I think about getting a car just to put miles on but it would be so useless to me. My parents offered me their old toyota corolla for a run around car. Drove it a couple of days and I just couldn't do it. Theres a certain excitement I get when I first walk up to my Jeep, I enjoy just starting it. Sometimes its the only excitement I get for the day.
Jeepster04, I live in a perpetual state of sticker shock. My 68 GTO sold for $3,500 and my big block 72 Corvette sold new for about $5,500. I bought it used for $4,200 when it was 5 years old and felt like a spendthrift. I never felt secure buying anything on time and even more so when I realized how much I was actually paying for my house (over the course of the mortgage I would pay them back triple what I borrowed). I made a deal with my wife and we made payments to an investment (IBM stock) and when the investment reached the price of the thing we wanted, we'd sell the investment and pay cash. Over two years we put $1,100 into stock, sold it for $3,300 and bought the GTO. Over time, that process let us buy our current home without involving a bank (we did have to pay the seller's bank to satisfy their loan).

I understand the brand loyalty to a point. When I was rebuilding the Corvette's 454, I needed a daily driver. I bought a '74 Fiat X1/9 and in spite of all its eccentricities, really loved the car. My kids also liked the car so my daughter's first car that she saved up for was a second Fiat X1/9. Then my son spent his savings on a Fiat X1/9 and then my daughter fell in love with a newer one with a 5-speed and fuel injection. Five two-seaters, one family sedan and a convertible wouldn't be everyone's cup of tea.

Oops, I had to stop and delete part of this post to get it down to 10,000 characters. To be continued....
 
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Bob Heine

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Joined
Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
Continued...

My first Lemon (Yellow 2000 Ford ****** ZX2, manual) car had the A/C go out when I was heading back to Ok. from Mo., I figured it had sprung a leak as it had 180,000 miles and 10 years old so I just rolled the windows down and finished the trip. Turns out the clutch on the compressor was toast, when removed it only had 5-6 of the ball bearings left and they were in bad shape. I replaced the clutch then took it to a shop that quoted $2,200 to replace lots of parts. I said no thanks and went on. 3 weeks later it started working again and never had another problem until it was finely totaled by an inattentive driver.

As for trucks, I prefer 4wd if I'm already buying a truck you might as well. Now I leave it in 2wd 99.9875% of the time approximately. :) I only use 4wd when I know I need it like last year pulling vehicles out of the mud on our "gravel" road that were stuck. Even in snow and ice I don't bother unless it is needed.

A few years back it snowed about 18", I didn't have anything 4wd then so I used my Lemon to take her to work after the big trucks knocked the snow down a bit. One of her employees called in because they couldn't get to work. I went to pick her up in the Lemon, what couldn't she get to work in? Her 4wd Ford Explorer, she laughed when she saw me pull up in a fwd car.

JB
[FONT=&quot]JB, great stories. As I said, I don't get the auto A/C shops. Ripping customers off is a bad word-of-mouth strategy and makes sure there's almost zero return business.

I inherited a second car when my father died in 1968. A 1963 Triumph Herald convertible. It was a tiny car with an unbelievable turning radius (I could make a no-reversing U-turn in a 2-car wide driveway). I had snow tires for the car and in a 14-inch blizzard with the county plows called off, we drove 30 miles home with no problem. In the rear view mirror I could see we were plowing the top six inches of snow and I couldn't make headway in 4th gear but it got us home. The one time I got stuck in the Herald, I lifted the rear end and moved it onto fresh snow.
Triumph%20Herald_zps35af3x4t.jpg

[/FONT]
That's just crazy. A car that comes to a complete stop after you push it enough to activate the ABS. WOW. So you are in a string of traffic moving fast and there's a panic stop up ahead and you have to slide a bit and then lose the ability to avoid the guy behind you sliding your way.:willy_nil:willy_nil:willy_nil I can see that feature even keeping you from pulling off on to the shoulder to give the guy behind you more room:willy_nil:willy_nil:willy_nil Maybe it was the body shop lobby?

Don't be too hard on the 4WD city crowd. They get "offroad" every time they pull into their driveway.
Andy, I have the same feeling about the self-driving cars. I will be that geezer hitting the accelerator instead of the brake and a dozen nearby Google cars will explode.

I'm wondering if the new Dodge Challenger GT AWD is going to be a big seller. A 4-wheel drive ponycar from the manufacturer, what will they think of next.
There's a sticker right there Andy, "I go off-road every time I pull into my driveway". :lol_hitti
Rod, I like it -- I always turn the car around in the driveway to avoid backing onto the roadway. Sometimes I go a bit too far on the K-turn and put a tire on the lawn. Maybe I should invest in studded tires! :3gears:
Of course where I live some people's driveways truly are an off road experience. I'll try to get some pictures for your viewing pleasure.
Looking forward to it Andy!

The eyesore across the street from us sold last year and they are tearing it down, to be replaced with a McMansion.
2016-1-10%20Cuttings_zps8xw6dual.jpg


Monday morning we were greeted with the sound of heavy equipment and backup beepers.
Across%20the%20Street%201_zpsuw3z6fvr.jpg


By Wednesday afternoon things got quiet again.
Across%20the%20Street%208_zpso0u6mr1x.jpg


All that sand is tempting. Maybe I'll rent a 4-wheeler and tear it up.
 
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Bob Heine

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Messages
10,716
Location
Boca Raton, Florida
[FONT=&quot]Back to the brake job...

The first two lines I worked on do not connect to the ABS unit. The third line in the rear involves the ABS unit so that had to come out next.

I disconnected the main cable to the ABS unit and tried to cut the frozen brake line. It was next to impossible to get to it from the top so I removed the nuts holding the ABS access cover under the car. I also removed the clip on the cover that captures the five lines entering the ABS compartment. With the access cover lowered, the line was right there and was a piece of cake to cut.
CuttingFrozenLine_zps6d9e9944.jpg

[/FONT]
[FONT=&quot]I thought I’d be able to drop the unit right out the bottom but the crossover e-brake cable is in the way. I loosened the nut on the equalizer assembly until the two cables separated. I ended up removing the ABS unit from the top and then dropping the housing. It turns out the five lines are glued to the housing with some kind of rubber cement or RTV. I slowly and carefully separated the lines and removed the cover.
[FONT=&quot]
GluedLines_zpsadbf12d0.jpg

[/FONT][/FONT][FONT=&quot]
I removed the ABS mounting bracket from the housing cover, making the inside of the housing easier to clean up. The hardest part on the inside is the RTV because it really sticks to the fiberglass. A little time spent with Xacto knives and metal pics got rid of it.
Cover-Before_zps69bdd147.jpg


[/FONT][FONT=&quot]The outside of the housing was covered in a gummy undercoating. Once you scrape the heavy stuff off, paper towels and paint thinner or gasoline does a pretty good job cleaning it up.
Cover-After_zps78f68dcc.jpg


[/FONT][FONT=&quot]I pulled the third line. It connects the two rear calipers to the ABS unit and completes the rear brake plumbing lines. Here’s the comparison of old to new.
RearLinetoABS_zpse509fff5.jpg

[/FONT]
[FONT=&quot][FONT=&quot]With a little fishing and tweaking I was able to make the driver side connections. One again they are only finger tight but I am absolutely certain none of the connections are cross-threaded.[/FONT]
DriverSideRear-Finish_zpsc2fc2020.jpg


[/FONT]
 
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Bob Heine

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Messages
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Location
Boca Raton, Florida
[FONT=&quot]Five lines are bundled together and run from the ABS unit, along the driver side rocker and then follows the frame before turning up, left, right and straight. Four are brake lines and the other one is a vapor line that goes from [FONT=&quot]the gas[FONT=&quot] [FONT=&quot]tank[/FONT][/FONT][/FONT] to the vapor canister up front. The metal sections of the vapor line are connected with rubber hoses and the rear one on my car has disintegrated. I'll fix that when the brakes lines are done.
[/FONT]
[FONT=&quot]Because this is a convertible, there's an x-brace that has to be removed first (it attaches [FONT=&quot]to this corner with[FONT=&quot] the four threaded inserts in the bottom of the fram[FONT=&quot]e[/FONT])[/FONT][/FONT].

When I traced the lines it looks like the master cylinder to ABS lines need to be swapped out next. I have long tube headers so there are no pre-cats in my system. Not sure if the headers make it harder but I have already modified the brake line heat shield. The heat shield bolt and the bake line clip above it have to come out, along with the bolt at the front of the heat shield.
1-HeatShield_zps0c9acd0a.jpg

[/FONT]
[FONT=&quot]Because I have an aftermarket ground effects kit on the car, I also have to [FONT=&quot]remove the rocker panel extensions. [/FONT][/FONT][FONT=&quot]A number of clips hold the bundle of lines along the rocker panel, along with a few zip ties.
2-RockerPanel_zps077ba788.jpg

[/FONT]
[FONT=&quot][FONT=&quot]It would be quicker to just cut the lines and pull out the pieces but I wanted to see how much bending was needed to get the old ones out so I didn’t do unnecessary bending of the new lines. I moved the vapor line out of the way and wiggled the first new line in place. The line still had quite a long bend so I teased it into place with my foot. I can do most things one-handed but in Florida I spend a lot of time barefoot, unless my project involves chainsaws or heavy stuff.
3-0LeftFootHelp_zps79daf650.jpg

[/FONT][/FONT][FONT=&quot]
I am certain I'm the only one who ever has to undo their work. [FONT=&quot]T[/FONT]he ABS to rear brake line had to come back out because it crosses over all the other lines at the ABS unit. Not a big deal but I'm glad I'm not paying myself by the hour.

After I had the master cylinder to ABS lines loosely connected, I had to disconnect them and move them out of the way to remove the ABS to front left brake line. One step forward, one step back, cha cha cha and repeat. I was going to have to bend the line a lot more than I wanted so the steering shaft has to go. It occurred to me I could [FONT=&quot]put the steering shaft [FONT=&quot]back rotated 180 degrees. Then my steering wheel would be upside down and I suspect the directio[FONT=&quot]nal signal wont cancel correctly. I used a center-p[FONT=&quot]unch to [FONT=&quot]put three dimples in the shaft on [FONT=&quot]either side of the rag join[FONT=&quot]t.[/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT]
4-SteeringColumnintheWay_zpsdee9b833.jpg

[/FONT]
[FONT=&quot]With the column removed, it’s no picnic but at least you can see the clips and connectors that have to be removed. It also looks like the wiring and that vapor line can be better routed.
[FONT=&quot]
5-MuchBetterView_zpsc79d1d00.jpg


[/FONT][/FONT][FONT=&quot]With some patience the old line came out and the new one went in. The last long line was easier but before the old one would come out, it had to be disconnected from the short line that goes to the driver side front caliper. Not easy to get two wrenches into the space but I was able to get the short line disconnected from below.
6-Connector_zps5a1aee1d.jpg


[/FONT][FONT=&quot]I thought I was home free but that last line going across the front of the car snakes up and down and all around the two braces for the front cross member.
7-FrontCrossMemberBraces_zpsfbfb8068.jpg


[/FONT][FONT=&quot]Once the crossmember braces were out of the way, the line fell out and I spent a little time cleaning up the crossmember.
CleanedUPCrossmember_zps084d0bed.jpg


[/FONT][FONT=&quot]The new line went in with no problem and I thought it was just going to be re-assembly time. I re-routed the ABS sensor cable so it didn't pass as close to the headers. A lot of debris was falling out of the car around the crossmember but I thought it was just dirt and gravel.
LastConnectors_zps6595b3f7.jpg


[/FONT][FONT=&quot]While I was installing the driver side diagonal brace, pieces of plastic started falling on me. I pulled the brace back out and the ABS sensor connector had disintegrated.
ABSSensorConnectorAfter_zps087bf4bf.jpg


I didn't know it at the time but this is when things got ugly....[/FONT]
 

bolensboneyard

Well-known member
Joined
Nov 22, 2013
Messages
3,075
Location
South East
[FONT=&quot]Five lines are bundled together and run from the ABS unit, along the driver side rocker and then follows the frame before turning up, left, right and straight. Four are brake lines and the other one is a vapor line that goes from [FONT=&quot]the gas[FONT=&quot] [FONT=&quot]tank[/FONT][/FONT][/FONT] to the vapor canister up front. The metal sections of the vapor line are connected with rubber hoses and the rear one on my car has disintegrated. I'll fix that when the brakes lines are done.
[/FONT]
[FONT=&quot]Because this is a convertible, there's an x-brace that has to be removed first (it attaches [FONT=&quot]to this corner with[FONT=&quot] the four threaded inserts in the bottom of the fram[FONT=&quot]e[/FONT])[/FONT][/FONT].

When I traced the lines it looks like the master cylinder to ABS lines need to be swapped out next. I have long tube headers so there are no pre-cats in my system. Not sure if the headers make it harder but I have already modified the brake line heat shield. The heat shield bolt and the bake line clip above it have to come out, along with the bolt at the front of the heat shield.
1-HeatShield_zps0c9acd0a.jpg

[/FONT]
[FONT=&quot]Because I have an aftermarket ground effects kit on the car, I also have to [FONT=&quot]remove the rocker panel extensions. [/FONT][/FONT][FONT=&quot]A number of clips hold the bundle of lines along the rocker panel, along with a few zip ties.
2-RockerPanel_zps077ba788.jpg

[/FONT]
[FONT=&quot][FONT=&quot]It would be quicker to just cut the lines and pull out the pieces but I wanted to see how much bending was needed to get the old ones out so I didn’t do unnecessary bending of the new lines. I moved the vapor line out of the way and wiggled the first new line in place. The line still had quite a long bend so I teased it into place with my foot. I can do most things one-handed but in Florida I spend a lot of time barefoot, unless my project involves chainsaws or heavy stuff.
3-0LeftFootHelp_zps79daf650.jpg

[/FONT][/FONT][FONT=&quot]
I am certain I'm the only one who ever has to undo their work. [FONT=&quot]T[/FONT]he ABS to rear brake line had to come back out because it crosses over all the other lines at the ABS unit. Not a big deal but I'm glad I'm not paying myself by the hour.

After I had the master cylinder to ABS lines loosely connected, I had to disconnect them and move them out of the way to remove the ABS to front left brake line. One step forward, one step back, cha cha cha and repeat. I was going to have to bend the line a lot more than I wanted so the steering shaft has to go. It occurred to me I could [FONT=&quot]put the steering shaft [FONT=&quot]back rotated 180 degrees. Then my steering wheel would be upside down and I suspect the directio[FONT=&quot]nal signal wont cancel correctly. I used a center-p[FONT=&quot]unch to [FONT=&quot]put three dimples in the shaft on [FONT=&quot]either side of the rag join[FONT=&quot]t.[/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT]
4-SteeringColumnintheWay_zpsdee9b833.jpg

[/FONT]
[FONT=&quot]With the column removed, it’s no picnic but at least you can see the clips and connectors that have to be removed. It also looks like the wiring and that vapor line can be better routed.
[FONT=&quot]
5-MuchBetterView_zpsc79d1d00.jpg


[/FONT][/FONT][FONT=&quot]With some patience the old line came out and the new one went in. The last long line was easier but before the old one would come out, it had to be disconnected from the short line that goes to the driver side front caliper. Not easy to get two wrenches into the space but I was able to get the short line disconnected from below.
6-Connector_zps5a1aee1d.jpg


[/FONT][FONT=&quot]I thought I was home free but that last line going across the front of the car snakes up and down and all around the two braces for the front cross member.
7-FrontCrossMemberBraces_zpsfbfb8068.jpg


[/FONT][FONT=&quot]Once the crossmember braces were out of the way, the line fell out and I spent a little time cleaning up the crossmember.
CleanedUPCrossmember_zps084d0bed.jpg


[/FONT][FONT=&quot]The new line went in with no problem and I thought it was just going to be re-assembly time. I re-routed the ABS sensor cable so it didn't pass as close to the headers. A lot of debris was falling out of the car around the crossmember but I thought it was just dirt and gravel.
LastConnectors_zps6595b3f7.jpg


[/FONT][FONT=&quot]While I was installing the driver side diagonal brace, pieces of plastic started falling on me. I pulled the brace back out and the ABS sensor connector had disintegrated.
ABSSensorConnectorAfter_zps087bf4bf.jpg


I didn't know it at the time but this is when things got ugly....[/FONT]

Sure Bob. I finally got to be walking with only a minor limp and now I got to bend brake lines with my toes to measure up? :dunno:
 

oldironfarmer

Well-known member
Joined
Jun 25, 2016
Messages
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Location
Terlton, Oklahoma
Bob is putting us all to shame.:bowdown::bowdown: And it's like he can do that tough stuff with one hand tied behind his back. I'm glad I've got a machine named Bob. Kind of makes me feel better about myself.
 
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Bob Heine

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Oct 24, 2009
Messages
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Boca Raton, Florida
You are doing some marathon posting today Bob. Good job it's interesting reading.

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Thanks Craptain! I do get carried away when I start working on the cars.
Tremendous effort, Bob! I am truly impressed.:bowdown::bowdown:

Great work. I'm on the edge of my chair waiting for the next installment.
Andy, thanks and I hope the ending isn't too much of a disappointment.
Hey, I am sitting here taking notes.
Terrick, this should be a good lesson for someone.
Sure Bob. I finally got to be walking with only a minor limp and now I got to bend brake lines with my toes to measure up? :dunno:
Bobby, you did notice I was lying down while doing most of this. Walking, heck, even standing while working gets me in trouble all the time.
I've heard of people with fancy footwork but that's some fancy footwork. Love me some year round flip-flop weather.
Stewart, I learned that our feet continue to grow slightly as we get older. That might be why most of my shoes no longer fit and once I get down to flip-flops (thongs for my down-under mates) I just give up and go barefoot.
Hey, I thought you were right footed, ambidextrous hey!!
Terrick, you may have noticed that I try to keep the cars fairly clean. There's a reason for that. Before nitrile gloves, when I got really greasy dirty, I washed my right hand with my left foot. It's not a pretty sight so I always blocked the door when it was cleanup time. When I was young and limber, I did it in the sink but now it's a bucket on the floor.
 
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Bob Heine

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Joined
Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
Bob is putting us all to shame.:bowdown::bowdown: And it's like he can do that tough stuff with one hand tied behind his back. I'm glad I've got a machine named Bob. Kind of makes me feel better about myself.
Yeah Andy, you should be ashamed of yourself. Someday, when you graduate from building sheds, erecting 4-post lifts, melting steel, punching bulls, feeding cows, baling hay, making brooms, fixing Bob AND cooking... you'll sit back and type up silly stories. Oh wait, you do that too. :lol_hitti
 
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Bob Heine

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Oct 24, 2009
Messages
10,716
Location
Boca Raton, Florida
[FONT=&quot]I notic[FONT=&quot]ed t[/FONT]he sensor wire covers disintegrating years ago but I was surprised by the connector falling apart. I checked all the majo[FONT=&quot]r parts suppliers and there are no new cables available anywhere. The on[FONT=&quot]es [FONT=&quot]on eBay [FONT=&quot]sell for[/FONT][/FONT][/FONT][/FONT]about $100 but they are on their way out as well.[FONT=&quot] I[/FONT]nstead, I’m going to replace both male and female connectors with Weatherpack connectors.

I have a Weatherpack connector starter kit but my cheap crimper in my handdoes a poor job putting the connectors on the wires. I wouldn’t normally spend a hundred bucks on a crimper but because I was ready to buy a [FONT=&quot]coup[FONT=&quot]le [/FONT]of horrible cable[FONT=&quot]s for twice that, I'm in that mood to do it [FONT=&quot]right. [/FONT] [FONT=&quot]That and I [/FONT][/FONT][/FONT]know I’llbe replacing more connectors in the future so I may as well have the right tool.

While I’m at it, I’m going to put some new jackets on the sensor cable and tape up the corrugated plastic stuff so it’s a little neater in there.
[/FONT]
[FONT=&quot]In preparation for doing the repair on the wheel sensor cable, I threw some dirty parts in the cleaner bucket. I have had extremely good luck using this carb cleaner. It's very effective, doesn't make my eyes water and so far my skin hasn't fallen off after getting it on me. It takes undercoating, grease and dirt off a wide variety of parts, including most plastic ones. I always do a quick test to see if the plastic melts or otherwise reacts before I submerge it for an extended time.
CarbMedic_zpse521d68c.jpg


[/FONT][FONT=&quot]Well, cha cha cha -- everything came out clean but the insulation on the sensor wires reacts with the cleaner. It doesn't melt but it does swell up quite a bit. The brown covering swelled more than the black and it even split open. The loop you see is the excess insulation that was pushed off the wire.
InsulationExplosion_zps9dbe5cb9.jpg

[/FONT]
[FONT=&quot]So I cleaned the rest of the sensor wires with soap and water. I will now be using shrink wrap to replace the insulation. I have a bunch of black but no brown so I guess I'll be using either white or red for the second color. Shouldn't really matter because I'm going to put some braided sheathing over the pair.

[/FONT]First order of business is to crimp some connectors. [FONT=&quot]I have the economy crimper that I used on a couple of Weatherpack connectors and it worked but the results were not great. You crimp the seal with one opening and the wire connection with another.
[/FONT]
T-18CrimperJaws_zps4371d0d4.jpg


To increase my chances of a successful crimp, I bought a [FONT=&quot]T12 Weatherpack terminal and seal crimper made by Delphi/Packard (12014254) on Amazon.
https://www.amazon.com/dp/B005BSYYV2/?tag=atomicindus08-20
Crimp%20Tool_zpsjczd5ap9.jpg


[FONT=&quot]The seal goes on the wire, the connector goes in the block and everything lines up from there (in the[FONT=&quot]ory). One squeeze and you're done.
[/FONT][/FONT][/FONT]
[FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot]I removed the passenger side sensor cable and took a picture before removing all the mounting clips. This will give me an idea of which grommet goes where when I go to put it all back together. And by the way, that's as close to the cleaner as this cable is going to get.
[FONT=&quot]
SensorCable_zpsb22eff55.jpg


[/FONT][/FONT][/FONT][/FONT][/FONT][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot]I received the last items needed to make progress on the brakes. I started by covering the bare wires with shrink tubing. The tubing slides on pretty easily until you get toward the end. I spent a half hour getting the tubing to slide on the last four inches. Kinda like pushing a rope through a pipe. When I finished with the black, I broke out my trusty Harbor Freight heat gun and shrank the tubing. I figured the red tube would be easier but it was just as hard. I have a lot of patience but this flat wears you down.
[FONT=&quot]
18-SensorShrinkTubing_zps2d672248.jpg

[/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT]
[FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot]I took a break from the shrink tubing and installed a braided cover on the other sensor cable. I could have just wrapped it with electrical tape but figured this was my only chance to put on a braided sleeve. It’s a lot like pushing the shrink tubing but I used a tool much like the Chimpanzee ant collector. It’s a piece of stainless rod about 3/16” in diameter and a foot long. I rounded one end on an Excel wheel and taped the two wires to the other end. This is the sheathing after expanding it with the tool.
[FONT=&quot]
19-SheathingTool_zps244798f9.jpg

[/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT][/FONT]
[FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot]Now it’s time for some serious terminal crimping. I managed to crimp the first two terminals and they came out pretty good.[/FONT][/FONT][/FONT][/FONT]
[/FONT][/FONT][/FONT]
20-Terminals1_zpsfce632f9.jpg

[/FONT][/FONT][/FONT]
[FONT=&quot][FONT=&quot][FONT=&quot][FONT=&quot]I was so pleased with the result I went back to pushing heat shrink tubing on the other wires. I even remembered to put some black RTV right at the sensor so the bare wires couldn't touch.

I don’t know how I forgot the procedure in less than an hour but I did. I did the black wire and was preparing to do the red wire.
[FONT=&quot]
21-Terminals2_zps4c609e7f.jpg

[/FONT][/FONT][/FONT][/FONT][/FONT]
[FONT=&quot]I must have been in push mode because I pushed the wire too far into the terminal. The black terminal might have conducted electricity but the red terminal was crimped to the insulation.
22-Terminals3_zps01f1b511.jpg


[/FONT][FONT=&quot]No matter how much I spend on a tool, it can’t fix stupid. I won’t bore you with the re-do but the connectors are on and the sensors are back on the car. I thought about doing those but didn’t want to push my luck. I did manage to pull the harness out of the engine compartment and remove the covers.
23-FrontHarnessMoved_zpsbedf7db2.jpg


At this point I hadn't made any catastrophic mistakes so I quit and went to bed. I usually keep working until I've drawn blood for the second time because the third time always requires stitches. [FONT=&quot]To this point n[/FONT]o one has been harmed in this repair process.[/FONT]
 
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