Before there is any progress there's chaos.
I keep telling myself that. In some ways I feel like this time of quarentine is so precious that I need to try to get so many things done - things that aren't "real" projects but are the supporting parts of them.
What I wanted to do was put the XR back together and then collect the parts of the third bike and get that out the door and get the grinder unpacked. But I was waiting on parts so the XR stalled. I cleaned the shop and organized but then chaos happened again when I unpacked the grinder.
Putting it on top of the cabinet that was already in front of the window it was apparent that it was way too tall. I considered making a stand for it but then what do I do with the accessories, the belts and the misc parts? I had this old Kennedy cabinet that I'd tried to sell a few times without luck...
With it's wheels it was still too high and also too unstable. Without them though, it was a pretty good height and also it was now stable. I cleaned it out piled the contents on the welding table since the other surface was covered with XR parts...
I used the baltic birch for a top because the top of the Kennedy was rather thin so this gave me a good place to drill through and solidly connect the grinder to the cabinet. I also pulled out this old grinder that I've had for years. Bench grinders are like single socks - they just seem to multiply and none of them are exactly what you want. Oddly, when I bought this as a package deal many years ago I knew it was the nicest one I had so I didn't set it up. I make so little sense some times.
I collected the three other bench grinders and will keep one for wire brushing which I do a fair amount of and this one I may build a baltic birch pedestal on top of the cabinet to bring it to a normal height.
The
Black Fox Knife Works grinder is amazing. It weighs about 120lbs and is so well made. It tracked perfectly right out of the box. His new ones have an integral VFD as part of the base and I really like that but I'm happy to have mine out of the way up on the wall.
One of the deeper drawers is perfect for keeping the belts. I'm sure I'll eventually have too many for this solution but right now this is great.
I had been planning a Scorpion-esque french cleat hanging Milwaukee tool storage set up but the reversing switch is right at the narrow part of most of the drivers and that really bugged me. I wasn't excited about that project either but this is exactly the solution I needed - a found solution.
I still have the larger space at the bottom of the cabinet empty but I have a plan to fill that too.
Paypal giveth and Paypal taketh away. This is a very serious Baldor 1-1/2hp 3600rmp polisher. I am worried that it will trip my breaker but I have a work around if that happens. This will need a an actual stand bolted to the floor but a friend in the polishing business is supposed to be sending me a care package of buffs and compounds and they'll live in the bottom of the Kennedy. It may seem a strange addition since I don't really do "shiny" things but I love polishing. Every one of my fans was stripped, sanded and polished on one of these. It's very therapeutic and also messy. I'll have to find a way to deal with that. But for now I'm excited to get this set up.
The finishing wall is taking shape.
Nothing about the shop now is what I was thinking it would be when I started this 7 or so years ago. Like most people I was drawn in my Jacks perfect shop and wanted something like that. This is so not that shop but it is exactly what I need and want shaped by the actual work I'm doing. Which makes this shop exactly what I want.
This is a tiny thing but to me it's not. When I bought this mill vise it came with this nicely made work stop. I have meant to make one for years and never did so I was happy to get this. But all the adjustments were made with socket head bolts. How many years did the person who made this search for that wrench each time they needed to adjust the stop? Even if it was close by it was a hassle. I kept the right sized allen key on the mill table and it still was a pain.
So from McMaster I got three small adjustable lever arms - the kind we use on photo lighting equipment.
I will never look for a wrench again or fumble with an allen key at the wrong angle. To me this is a key part of setting up a shop - the streamlining of the work process. Sean amazes me with the jigs and setups he's created to make his bicycles and sadly we were going to be spending time together right before this whole thing went down so I could see that process and his attention to detail.
Luckily he's been posting shots of his process and tools and sharing that on his instagram:
https://www.instagram.com/vertigocycles/
It's completely worth going through to see that attention to detail.
It bugs me that I'm so scattered sometimes but I want to make the most of this time and as soon as I hit a road block or snag I dart off in another direction trying to accomplish something else. I swear it feels like there's a clock ticking. I have so much I want to do and then I look on Instagram and see all these people who are bored out of their minds - I can't even fathom that. Really? Bored? I'm baffled.
The mission creep of the XR is so classic. I start to fix the exhaust then decide the wheels have been bugging me. I don't want to make a nice new exhaust with these horrible faded wheels with brown rims so I break the rims down to have them powder coated.
I changed the triple clamps to a set that I got for the other bike but decided against using. Really this has become a second restoration of the bike.
Now I have that fourth tool chest just sort of sitting in the middle of the shop. I have decided to change the island to a narrower bench but before I can rearrange that I need to clear the top of XR parts... and before I can do that I need to finish the one on the lift.
Little by little I make progress but each step forward seems to be accompanied by about 20 steps of dancing in place.
Alright, that's the quick update.
Gregor