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Above 1200 Sq/FT Chesnut Acres 1926 Dairy Barn (36x126)

Wokspaces above 1200 squarefeet.
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kkcshipp

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Joined
Jan 9, 2011
Messages
79
Thanks for the time reading all 9 pages of this build. My knucklehead self would want to be living in that hay loft area. Watching to keep up with what you do next. You my friend have skills.
 
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tj675

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Apr 9, 2019
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The Mitten
Looks like you’ve got a couple of Big Green Eggs! Aren’t they cool!!
I do have a couple of BGEs. The first one had a glazing issue and BGE replaced just about all the components under warranty. They didn’t want the old parts back so I picked up a nest and have a 2nd egg that I use a few times a week.
Thanks for the time reading all 9 pages of this build. My knucklehead self would want to be living in that hay loft area. Watching to keep up with what you do next. You my friend have skills.
Thank you for the kind words!
 
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tj675

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Apr 9, 2019
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The Mitten
Spent a couple more hours working on the air return closet. I am going to be a little short on siding, but I plan to replace a bit of siding on the north side of the first floor. That should give me plenty to complete things.
64706C77-8BD7-4A18-8107-57741222A3E5.jpeg
 
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tj675

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Apr 9, 2019
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The Mitten
We had quite a bit of wind and rain last night and then I heard the unmistakable crack. The good news is that the elm tree only damaged a few flowers.
6FB43EFC-31E0-4C96-9E33-589563EE879F.jpeg
Quick work with the chainsaw and Mr. Kubota took care of the rest.
87D862B9-D2BB-4FC6-808C-2D461D95DB9C.jpeg
The tractor has to be one of the most useful tools I own. The skid steer quick attach forks are well worth the money.
 

jar944

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Joined
Jul 26, 2010
Messages
6,016
Location
Northern VA
We had quite a bit of wind and rain last night and then I heard the unmistakable crack. The good news is that the elm tree only damaged a few flowers.
6FB43EFC-31E0-4C96-9E33-589563EE879F.jpeg
Quick work with the chainsaw and Mr. Kubota took care of the rest.
87D862B9-D2BB-4FC6-808C-2D461D95DB9C.jpeg
The tractor has to be one of the most useful tools I own. The skid steer quick attach forks are well worth the money.
Looks like a few hundred $$ in lumber there..lol
 
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tj675

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Apr 9, 2019
Messages
905
Location
The Mitten
Spent the day working on insulating the return air closet. First up was a thin layer of closed cell foam to seal the seams and edges.
29D6D221-0895-419B-B21A-C92CAA7C15B7.jpeg
Next up was adding Rockwool Safe and Sound.
53DEC305-D4F6-4E1A-AB55-C3914ABDFD00.jpeg
Once that was in place the return air filter was added to the plenum.
F862D7A5-55BE-430B-A575-234A8E7F9A46.jpeg
The plan is to build a door for the closet tomorrow and see how the noise level is in the wood shop. If it is too loud I will add a stub wall in the closet to redirect the sound again.
 
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tj675

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Apr 9, 2019
Messages
905
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The Mitten
Spent a bit more time on the air return closet this week. The noise level wasn’t bad, but I wanted better. I added a 60” tall divider/wall inside the closet, which made a noticeable difference.
38EC1043-1183-40E2-A0C4-9CF2363615B5.jpeg
Next on the list was a door. I decided to go with new lumber on this instead of reclaimed. The main panel is 3/4” oak veneer plywood (it was the cheapest 3/4” plywood at Home Depot last weekend). The trim is maple left over from making the last table.
92EB33B5-A20D-44E6-9F1F-9B91F85AA455.jpeg

Added the last bit of reclaimed siding and trim to finish things off upstairs
167C0046-62A6-4104-975F-AEEB5198EEB3.jpeg
 
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tj675

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Apr 9, 2019
Messages
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The Mitten
Well now that sure turned out nice! I like the re-use of the old siding, really makes it look like it belongs. Well done!

Jay
Thank You! It’s a fairly large piece and I didn’t want it to stand out too much. I think it turned out pretty decent.
 
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tj675

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Apr 9, 2019
Messages
905
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The Mitten
The cnc router has been ready to go for a few weeks, but life kept getting in the way. Finally had time to make some wood chips.
3897FA32-BDB5-48CA-98BF-37C75FE3D4B4.jpeg
There is definitely a learning curve, but man is it exciting to just hit enter and watch it go to work.
 
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tj675

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Apr 9, 2019
Messages
905
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The Mitten
I finished what I hope to be the last piece of the air return. I don’t have a hepa filter on the dust collector yet, so I added a set of filters where the return air enters the wood shop.
15B802C8-BAC2-4C95-B89F-B6DBFD5FB9B2.jpeg
A short length of 2x4 pivots on a single screw to keep the filters tight in the opening.
67E0C73B-478C-475F-91BB-467ABC2ED4FE.jpegI took a scrap piece of cherry and made a wedge to keep the filters snug side to side.
A0A33E31-7D8B-4890-92AB-045B5CC74F98.jpeg
The filters now have zero movement and hopefully keep the air a little cleaner in the shop.

Building an outfeed table for my Powermatic tablesaw has been on the to-do list since I bought it 2 years ago. I had been using my Unisaw for ripping and the Powermatic for cross cuts, but now that the Unisaw has been sold it’s time to get started on the outfeed table.

I have some 16/4 mahogany that will do the job on the legs and the rest I will make out of maple.
E82D8808-C6E5-4A4C-94F5-76B912B3EE97.jpeg
 
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tj675

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Apr 9, 2019
Messages
905
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The Mitten
I always worry about the lithium batteries from my cordless tools overheating while sitting on the charger. To alleviate that stress I installed a 20 amp 60 minute timer on that plug today. The install was pretty straightforward however it definitely filled the box.
53525931-28C5-4373-A939-38F41B167A15.jpeg
 
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bradpac

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Joined
Sep 8, 2013
Messages
721
Location
Central TX
I always worry about the lithium batteries from my cordless tools overheating while sitting on the charger. To alleviate that stress I installed a 20 amp 60 minute timer on that plug today. The install was pretty straightforward however it definitely filled the box.
Excellent idea I will be copying. Plug in the battery and hit the button. A simple way to stay safe for sure.
 
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tj675

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Apr 9, 2019
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The Mitten
Made progress on the outfeed table the last couple evenings. The legs are 3.5” square, the top rail is 6” x 1.5” and the lower rail is 1.5” square. I used (2) 12mm dominos on each end of the top rail and an 8mm domino on the bottom rail.
I assembled the ends of the table yesterday evening.
45491A80-D596-43F9-ABC3-40FCCF8FBFC4.jpeg
After work tonight I was able to get the rest of the rails in place.
902660FE-27FB-4550-BF34-12A11F9FDFE6.jpeg
 
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tj675

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Apr 9, 2019
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The Mitten
That looks beefy. What wood are you using?
The legs are mahogany and the rails are hard maple. The top is 54” x 64” x 2.25” butcher block maple out of a high school wood shop. One of my neighbors listed it on marketplace last winter and I couldn’t pass it up. It’s splattered in paint, stain, and glue but for the most part in decent shape. The base needs to be stout because the top weighs over 200 lbs.
 
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tj675

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Apr 9, 2019
Messages
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The Mitten
Started working on the outfeed table top yesterday. After lining up the top on the base, I marked the top for the miter slot extensions. I clamped a couple of guide rails to the top and used a handheld router with a 1/2 bit to add the slots.
2CA802D8-E48E-4CAE-A8D2-8EC0ED2E8563.jpeg
The top was used in a high school for a couple of decades so it will need a little love.
C79DCB0C-BDE8-44EF-96B1-EFF7539008A4.jpeg
Spent a bit of time with a Rotex sander and here is how it’s looks after 2 passes.
81A9E03C-1DED-4CF3-9D9A-7EEB1ADA5E99.jpeg
 

Jayman17

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Feb 6, 2017
Messages
3,835
Location
Seattle, Wa
I really like a generously sized outfeed table and yours definitely fits the bill. That will be a nice addition to your TS.

Jay
 

Kev442

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Joined
Jan 15, 2009
Messages
5,386
Location
Wi
An outfeed with character beats boring mdf or something everytime.
Its before condition reminded me of the local college. They built a new gym and turned the old one from the 30's over to the theatre groups. The paint they slopped all over the old gym floor building props was a crime against humanity IMO. The tables were just as bad, about 4x worse than your top was.
 
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tj675

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Apr 9, 2019
Messages
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The Mitten
I really like a generously sized outfeed table and yours definitely fits the bill. That will be a nice addition to your TS.

Jay
Thank You!

An outfeed with character beats boring mdf or something everytime.
Its before condition reminded me of the local college. They built a new gym and turned the old one from the 30's over to the theatre groups. The paint they slopped all over the old gym floor building props was a crime against humanity IMO. The tables were just as bad, about 4x worse than your top was.
Completely agree with all of that!
 
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tj675

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Apr 9, 2019
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The Mitten
Summer projects tend to lean toward taking care of the property and less time spent on the barn. One of those summer projects, the last two years, has been establishing a proper vegetable garden.

We started with a 25x25 garden that the previous owners left for us. The 6ft wire fence does a good job with the deer so we decided to carry that going forward.
19DEE6BF-E935-4861-A4C5-C011D7B5B4A6.jpeg

I used 6x6x10’s for the main fence posts and T posts in between.
481C9AE7-08F8-4C6A-BB55-55FE41704627.jpeg
I ended up pulling the two posts on the far side of the picture and moved the fence 10 ft to the left.

The garden sits at 50x100 now but it’s like a garage, never quite big enough.
B5F62A55-54D5-42D4-8A97-8B690CFFBE90.jpeg
 

ambenz

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Joined
Dec 12, 2010
Messages
4,249
Location
NW Chicago Suburbs
That's a lot of garden! Do you have a big family or are you planning to make a road side cart and sell fresh produce on the honor system?
A road side cart would be a cool project. Incorporate a lemonade stand or make it duel purpose as a school bus stop enclosure.
Hope you will have a lot of hands during harvest, and just to water and weed! Lot's of work. I am getting a bumper crop of minion cherry tomatoes already, with one plant, in a small raised garden bed. Picked a pint so far with a good couple of bushels still on the vine.
The T posts for hanging lines looks as if you might start growing grapes. Can wine making be in your future?
Getting back to the shop, enjoyed seeing the pictures of the signs you made, the progress on the vacuum system, and just the old school bones of the barn. It was interesting to see how the windows open, the tall ceilings in the hay loft, and the troughs in the floor.
Brings back a lot of childhood memories of visiting my Aunt and Uncles farm in Wanatah, Indiana. Thanks for that and keep the pictures coming!
 
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tj675

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Apr 9, 2019
Messages
905
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The Mitten
That's a lot of garden! Do you have a big family or are you planning to make a road side cart and sell fresh produce on the honor system?
A road side cart would be a cool project. Incorporate a lemonade stand or make it duel purpose as a school bus stop enclosure.
Hope you will have a lot of hands during harvest, and just to water and weed! Lot's of work. I am getting a bumper crop of minion cherry tomatoes already, with one plant, in a small raised garden bed. Picked a pint so far with a good couple of bushels still on the vine.
The T posts for hanging lines looks as if you might start growing grapes. Can wine making be in your future?
Getting back to the shop, enjoyed seeing the pictures of the signs you made, the progress on the vacuum system, and just the old school bones of the barn. It was interesting to see how the windows open, the tall ceilings in the hay loft, and the troughs in the floor.
Brings back a lot of childhood memories of visiting my Aunt and Uncles farm in Wanatah, Indiana. Thanks for that and keep the pictures coming!
For the most part we eat and can the veggies and the left overs are given to our parents or the chickens.

The lines you see hanging are for hops. My sister in law’s father gifted us some Centennial Hops the spring after we moved in. Here is a shot of what they look like this evening.
42E1D771-E89E-483F-A74C-18539328EED8.jpeg

We do have some Concord grape vines over by the garden, but not in the garden. I extended the grape trellis last spring and it looks like this years crop should be pretty good.
7509D34C-3E4B-4BCC-8A8C-29A73036C663.jpeg
BB528796-9CE8-49A9-A6B5-58A9ED8CAC5E.jpeg
 

BORING HOP YARD

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Joined
Jan 13, 2007
Messages
1,109
Location
Boring Oregon
Centennial Hops are a great hop to grow and brew with.
IPA's, Pales, Blondes, Ambers can use the Centennial hop character for bittering, aroma, finish and dry hopping.
It one of the best all around hops you can grow.
If your growing them to brew with you would want to get down to 4-5 bines growing up the trellis so the plants puts all the energy into those bines to produce the best hops.
Hard to sell hops to brewers due to the variation in the amount of bittering year to year.
Big growers send hops to a lab to get tested for alpha and beta acids levels.
Brewers use these level to determine how much to tweak the recipe hop amounts.
Its easy to brew good beer but very hard to brew the same beer twice.
Sorry if I got off track, TJ the garden looks killer!
 

jar944

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Joined
Jul 26, 2010
Messages
6,016
Location
Northern VA
Summer projects tend to lean toward taking care of the property and less time spent on the barn. One of those summer projects, the last two years, has been establishing a proper vegetable garden.

We started with a 25x25 garden that the previous owners left for us. The 6ft wire fence does a good job with the deer so we decided to carry that going forward.
19DEE6BF-E935-4861-A4C5-C011D7B5B4A6.jpeg

I used 6x6x10’s for the main fence posts and T posts in between.
481C9AE7-08F8-4C6A-BB55-55FE41704627.jpeg
I ended up pulling the two posts on the far side of the picture and moved the fence 10 ft to the left.

The garden sits at 50x100 now but it’s like a garage, never quite big enough.
B5F62A55-54D5-42D4-8A97-8B690CFFBE90.jpeg

Nice.

A vegtable garden and accompanying greenhouse are on my wife's short list. Just need 40 hours in a day to make it all work..lol
 
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tj675

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Apr 9, 2019
Messages
905
Location
The Mitten
Are you selling the hops or using them to brew with?
The hops are just for fun but once my to-do list gets a little shorter I would love to get into brewing.

Centennial Hops are a great hop to grow and brew with.
IPA's, Pales, Blondes, Ambers can use the Centennial hop character for bittering, aroma, finish and dry hopping.
It one of the best all around hops you can grow.
If your growing them to brew with you would want to get down to 4-5 bines growing up the trellis so the plants puts all the energy into those bines to produce the best hops.
Hard to sell hops to brewers due to the variation in the amount of bittering year to year.
Big growers send hops to a lab to get tested for alpha and beta acids levels.
Brewers use these level to determine how much to tweak the recipe hop amounts.
Its easy to brew good beer but very hard to brew the same beer twice.
Sorry if I got off track, TJ the garden looks killer!
I very much appreciate the tips! Thank You for the kind words on the garden.
Nice.

A vegtable garden and accompanying greenhouse are on my wife's short list. Just need 40 hours in a day to make it all work..lol
We have a small greenhouse that we use for starting the seeds 6ft x 6ft x 8ft. I had plans to make a much larger greenhouse, but this gets the job done for the most part.
85AD78D0-1ABB-4712-A35D-831720FD7756.jpeg
 
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