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My Newest Machine

A_Pmech

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Have you ever gone to the store to buy something, only to buy something else and return without what you set out to buy in the first place? This is one of those stories.

While having some negatives made at the local newspaper today the printer and I got to talking about Linotype machines. In the course of the discussion, I asked him if he had a Hammond Glider. The Hammond Glider is (was) the top-of-the line in printer's saws, a small, high-precision sliding-table saw for cutting lead linotype blocks. Unfortunately, the pressman said he scrapped their Glider a few years ago.

Out of sheer curiosity when I got home I decided to call a few newspapers in the area to see if they had a Hammond Glider. One paper said they had a couple printer's saws and I was free to have a look at them. The price? Scrap value. So I jumped in the truck for the 45-minute drive to the newspaper.

Upon arrival I was greeted by the shop's production manager, Dave. We wound our way though a maze of passages, several flights of stairs and a short ladder into the attic of the turn-of-the-century newspaper building. Walking to the back of the attic I spied a Morrison printer's saw:

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The Morrison saw was not the Hammond Glider I was looking for, which was slightly disappointing. As I was walking away, I spied this under a pile of junk:

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It's a Pexto Model #132B 32" stomp shear in NEW condition! My heart jumped a little bit...

Me: "What about this shear, is it for sale?"

Dave: "Yep."

Me: "Scrap price?"

Dave: "Yep."

Me: "Sold. Now how do we get it out of here?"

As it turned out, the freight elevator in the building should be termed a "fright elevator" as it's scary as hell! Rather than risk killing anyone, we decided I should take it apart and Dave would help me carry it down the stairs. The freight elevator is at the end of the attic on the far right in this photo:

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Here's the shear coming apart. Each piece weighs between 75 lbs. and 150 lbs:

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And a nearly disassembled Pexto shear with it's slightly gloating new owner:

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The machine has no perceptable wear, even on the gibs. The shear blades are new, the bed is unscratched, the paint is original and there's only the lightest coating of rust fuzz on the bed. It is essentially new! The only thing the machine has ever cut is lead and not even much of that.

One of the shear ram turnbuckles is bent slightly, but that is the only damage and it's an easy repair. I'll be cleaning and reassembling this machine shortly.

The search for the Glider isn't over yet. I have 11 more small-town newspapers to call in my phone book. I wonder what I'll find in their attics? :bounce:
 
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bgott

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YOU ****! for sure! :) It pays to spend time looking and digging where no one else will go.
 

tatra

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i was under the impression this was a paper shear.........if meyal can be cut on this, what would be the max gauge?.........
 

selohssa

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I like the story and as usual with you there are great pics. I hope that you have good luck at the other places as I would like to see what you come home with.
 
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A_Pmech

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Nice find -- obviously a great deal but a great story, too. Good luck with the follow-ups!

Thanks!

nutjob said:
You get a YOU ****!

hehehehehe

kythri said:
Cool old machine, but, forgive my ignorance - what would you use this for?

It's a foot-operated sheet metal squaring shear. Best described as the fastest and most accurate way from a large square of sheet metal to a number of smaller squares.

A squaring shear excels and making smooth, straight cuts in sheet metal.

mjozefow said:
Nice score John!

bgott said:
YOU ****! for sure! It pays to spend time looking and digging where no one else will go.

You bet! I love "junk" filled commercial and industrial attics. :)

SocketDeviler said:
Congrats on your find. Cool story and pics.

Thanks!

tatra said:
kinda curious too as to the use you will make of this?.........

Making data plates, such as the ones I made for my Do-All will be one of it's prime uses:

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scott37300

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Great score for just calling around! I bought an old pexto 36" slip roller from a retired high school teacher last summer for 75 bucks. I don't use it much but it sure is a handy tool to have when needed. That old pexto stuff is really quality machines, and heavy! I would love to have a shear like that some day, what gauge is that good for?
 
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A_Pmech

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i was under the impression this was a paper shear.........if meyal can be cut on this, what would be the max gauge?.........

Hi Tatra,

It's a sheet metal shear. Paper shears work on an entirely different principle. This shear was likely used to shear lead sheets for the in-house building of large fonts.

selohssa said:
I like the story and as usual with you there are great pics. I hope that you have good luck at the other places as I would like to see what you come home with.

I'll get on the phone and dial for Gliders next week, time permitting. :)

I've also discovered what may be the only paper left in IL with a Linotype machine on hot standby 24/7/365 after all these years. It's not in current production, but it's hot and running as we speak as they're afraid if they turn it off it will never start back up again. Well, you KNOW I want to see that and it's not too far away.

scott37300 said:
Great score for just calling around! I bought an old pexto 36" slip roller from a retired high school teacher last summer for 75 bucks. I don't use it much but it sure is a handy tool to have when needed. That old pexto stuff is really quality machines, and heavy! I would love to have a shear like that some day, what gauge is that good for?

Can't beat that!

Capacity is 32" by 18 gauge in mild steel.

SteveinSocal said:
Nice catch on the shear, I am surprised you didn't cut a deal on the type drawers .

Shhhhhhhhhhh! :bounce:
 
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A_Pmech

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I'm curious to know what you would use the Hammond Glider for, besides cutting lead bars?

With some machining to the blade arbor, Gliders make excellent 6" table saws for fine woodworking. :thumbup:
 
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A_Pmech

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Today I unloaded the various pieces of the shear and did a little further disassembly to remove all the hardware, shear blades, etc. I placed everything on pallets for de-greasing:

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After de-greasing, I sandblasted everything. The leg on the right has been sandblasted and is ready for paint:

9-1.jpg


Finally, here's an interesting brass tag from the machinery dealer that sold the machine:

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I'll be adding a tag of my own shortly. :)

Tomorrow I'll clean up the shear blades, Scotch Brite the table and hopefully get some painting done!

I just learned that the serial number is actually the date of manufacture: 1922.
 

OccupantRJ

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Good hustle AP! Looks kinda like the one I found at a yard sale for $25 a few years ago, except mine is a Niagra. Notice any similarities?
 

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A_Pmech

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Good hustle AP! Looks kinda like the one I found at a yard sale for $25 a few years ago, except mine is a Niagra. Notice any similarities?

Quite a few!

In fact, it looks like it was cast from the same patterns!

I found the complete manufacturing date today:

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cnc-me

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Nice find, and a big YOU **** :)
Is the Hammond glider made by the Hammond Co. of Kalamazoo MI ?
I used to have a 12" grinder by Hammond until I ran across the new Baldor.
 

Elroy

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A squaring shear excels and making smooth, straight cuts in sheet metal.

Definitely a nice "scrap" score but you're going to find that having no hold down shoe is going to limit getting quick & accurate cuts. You'll find that clamping the material down will help keep it from moving around. Better than snips for sure but a lot more dangerous too. Don't get circumcised by that thing :bounce:
 
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A_Pmech

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cnc-me said:
Is the Hammond glider made by the Hammond Co. of Kalamazoo MI ?
I used to have a 12" grinder by Hammond until I ran across the new Baldor.

Yep, same company. :thumbup:
 
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A_Pmech

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I spent yesterday evening and this morning painting the shear. The weapon of choice was a 2" paint brush and Rust Oleum Smoke Gray. Once again, the forklift comes in handy:

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Rust Oleum isn't the best paint in the world by far, but it's cheap, readily available, and works fine on machinery that remains indoors and is not subject to oil or coolant.

I hope to get the main castings reassembled this evening. It's hot as heck out and the paint is drying very rapidly.

I also sandblasted the original hardware, 90% of which I intend to reuse:

12-1.jpg
 
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scott37300

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Looking good!

I went out and looked at my slip roller for a date and found 1922 also. Nice to keep this old quality machines in use.

Looking forward to seeing the completed project. :beer:
 
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A_Pmech

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BTW, could you give a quick definition of a Linotype machine? Thanks.

Scott

The Linotype, was one of the most complicated pieces of machinery to come out of the late 19th century. Here's a little bit of history as I know it:

The forerunner of the Linotype, the Paige Typesetter cost Mark Twain several fortunes before it finally ran at the Pratt and Whitney shops sometime about 1885.

The Linotype followed shortly after and was an instant commercial success unlike the Paige machine. Both machines operated on the same basic principle, but Paige had a very poor business mind and demanded exorbitant fees for the use of his machine.

The Linotype machine was designed to replace hand typesetting for plain column text in newspapers. Prior to it's use, each character of a printed page was assembled by hand by "compositors". Tedious to say the least! A single printed newspaper page would be made up out of thousands of individual pieces of type.

The Linotype solved this problem by automating the process of picking the type. Using a keyboard, the Linotype operator would type a column of text. As he typed the text would be assembled on the machine in the form of many little brass molds, called matrices.

When a line was completed it would go to another part of the machine where hot lead would be forced into a cavity closed on one side by the matrices. The result after clipping would be a lead bar with the typed text molded into the. This would be incorporated with hand composed large and special type into a complete page. The eventual result of all that work would be a curved metal press plate which would be installed on the press for printing.

Today, all of that is gone. Layout is done on the computer and press "plates" are actually thin photosensitized sheets of plastic or aluminum. They're photoplotted by laser and come out of the typsetting machine ready for installation on the press. Where the coating is removed by the photoplotting operation, a thin film of water from the water tray washes the surface and ink won't stick to it. Where the photosensitized coating remains, ink is picked up and transferred to the press blanket. The ink is then transferred to the paper by squeezing the paper between the offset roll and the impression roll.

Here's an example of a Linotype in use:


scott37300 said:
Looking good!

I went out and looked at my slip roller for a date and found 1922 also. Nice to keep this old quality machines in use.

Looking forward to seeing the completed project.

Thanks!

Not bad! They're close cousins then. :)

Same here. Itching to reassemble it.

OccupantRJ said:
AP, what paint do you consider to be a good oil and coolant resistant paint for say, a mill or lathe? Epoxy?

Yes, two and three part machinery epoxy. There are several brands available that advertise water and coolant resistance and are specifically formulated for industrial machinery. The product I used to paint the DoAll was one such epoxy.
 
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A_Pmech

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I got a little more work done to the shear yesterday.

Here it is with one of the two legs installed:

13-1.jpg


Ready for the shear ram:

14-1.jpg


I installed the shear ram by sliding it in from the bottom. Then, I tightened the gib adjusting screws to hold the shear ram in place. That gave me ample time to pry the return springs onto their horns:

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Then I installed the shear pedal pivot pins:

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Here's the next part of the project. These are halves of the turnbuckles that transfer motion from the shear pedal to the shear ram. As you can see, one is bent, one is broken, and the other two don't look much better. Surprisingly, the turnbuckle barrels are fine.

I'm going to start making these this afternoon if I have time:

17-1.jpg


In another interesting turn, the most highly recommended shear sharpening shop in St. Louis is a printing machinery dealer! I'll call them Tuesday and see what they want to sharpen my blades.
 
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A_Pmech

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Thanks A_Pmech, for the explanation and the video. The Linotype is a fascinating machine to say the least.

Scott

They certainly are!

Later this week I'm going to make a few phone calls to see about visiting the Linotype I've heard is on hot standby not to far from here. I'm hoping they'll run it for me. :)
 

Steve from Socal

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Unless the shear blades are nicked or the edge is rolled on all corners I would hold off on grinding the blades. If they were cutting soft material I would expect the blades to be in good shape. From the looks of the clevis hardware it seems that they tried to cut thick material using a "hefty" shear operator!

Steve
 

Lump

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I used to be a sheet metal worker in AFL-CIO Local 24 (formerly 224) of Dayton, Ohio. I used this type of shear daily, and found them to be indispensible...especially for small, light-gage work. We mostly used galvanized steel, often in 20-24 gage, to make fittings for ductwork, exhaust hoods, etc. Before we started a layout project on a piece of stock, we would cut all four sides on our trusty "stomp shear" (as we tinnners called them), to make sure all four sides were square. The trick was to learn the sequence of your cuts...first you cut one side, and then carefully flipped your sheet so that a freshly-cut edge was against the squaring bar each time.

This is a very useful tool...if you occasionally cut light-gage sheets of steel. A few years back I bought a pile of stuff at an auction, including a similar Niagara brand "stomp shear". I rarely find a use for it, but since I know how to use it, I am happy to own it. Now I am keeping my eye out for a slip roll and a box brake. Then I'll be making small boxes and sheet metal objects all the time, just because I can.

Nice find, great buy....YOU ****!! :beer: :thumbup:
 

Skyline

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They certainly are!

Later this week I'm going to make a few phone calls to see about visiting the Linotype I've heard is on hot standby not to far from here. I'm hoping they'll run it for me. :)

My high school had a print shop, and we had a Linotype machine, which the kids would occasionally get to use under the watchfull eye of the teacher. But our press printed off a flat, so the type from the Linitype, plus headlines and other hand set type and photo blocks, was used directly to print. This was used mostly for the school newspaper. Most of the kids projects were hand set, and printed on a pair of hand feed presses. But on a couple of occasions I did get to operate the Linotype briefly. Very cool machine.
 
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