Recent content by Chris Powell

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    Aluminum, oak, and 3d printed aviation desk

    I made the legs from red oak. They’re made from 3 layers that join like a bridal joint in the corner. I dyed them black with India ink. I cleaned up the inside corners with a chisel and drilled more speed holes. Sent from my iPhone using The Garage Journal mobile app
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    Aluminum, oak, and 3d printed aviation desk

    The knock out kit is from harbor freight. The flaring dies are from TMR customs. Sent from my iPhone using The Garage Journal mobile app
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    Aluminum, oak, and 3d printed aviation desk

    I designed these ribs so I can use a 4x4 sheet of aluminum to wrap them. I used fusion 360 to try to figure out some leg designs. Sent from my iPhone using The Garage Journal mobile app
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    Aluminum, oak, and 3d printed aviation desk

    I’ve built a few of these wing desks. I did this one for the Rockler desk challenge. I started by hammering out the ribs and punching/flaring some speed holes. Sent from my iPhone using The Garage Journal mobile app
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    building a plywood tv stand

    No it was just tight bond 3. I mix in some sawdust to help fill the gaps and spread it over the pieces after glue up. Sent from my iPhone using The Garage Journal mobile app
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    building a plywood tv stand

    Just making it up as I go. It was influenced by a Shaun Boyd piece. Sent from my iPhone using The Garage Journal mobile app
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    building a plywood tv stand

    The cnc isn’t necessary for the pattern. Just draw the shape you want and rough cut it out with a band saw. Then sneak up on the line with a spindle sander. I really like that table. Sent from my iPhone using The Garage Journal mobile app
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    building a plywood tv stand

    Finally, some glamor shots.
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    building a plywood tv stand

    I made some knobs and gave everything a few coats of shellac, lightly sanding between coats.
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    building a plywood tv stand

    Next, I made the drawer and door. I kerf cut the bottom piece so get it to bend to the curved shape of the door. Then I laid all of the pieces hexagon out, and glued them together. I aligned them so they would mesh together where the drawer and door meet. Then I trimmed them to their final size...
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    building a plywood tv stand

    Now for the tedious part. I tilted my table saw blade to 30 degrees, and cut a bunch of strips. I glued all of these pieces together to form long hexagon shaped pieces. I then sliced these into 1/2" pieces. I arranged these into a couple different patterns, and chose my favorite.
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    building a plywood tv stand

    I trimmed those pieces to size and glued them all together to form the carcas of the tv stand. I used some of the pieces to make legs, and added a shelf and divider.
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    building a plywood tv stand

    I built this tv stand from layers of plywood a couple years ago. There was a few things I wanted to change, so I decided to build another one. I wanted to add a drawer, door, and open up the back to have better airflow for electonics. I started by making a pattern on my cnc router. I used this...
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    long time lurker

    I've been lurking around here for years. Finally made an account in April. I figure now is a good time to introduce myself. I live in Charleston, SC. Originally from Troy, NY. I just moved into a new place, and am in the process of getting my garage set up again. I dabble in a little bit of...
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