With regard to the aluminum harbor freight jack failure that leads us into the difference between “reliability engineering” and “structural safety margins”. It’s certainly possible to design something with beefy safety margins for structural loads and then absolutely screw the pooch on reliability engineering. A company needs to build parts to print, test like they fly, and have a work order process and quality control system to catch deviations from the known good formula. Even if all that happens just perfectly, given a large enough sample size bad things will happen. Six Sigma quality products kill people all day, and it’s the best quality money can buy. Point being it’s way less dangerous than staircases and heart attacks. Someone has to get hit by lightning eventually. Fortunately it sounds like your son didn’t get hurt, basic common sense helps a lot here.
The easy to find internet failure of a HF jack letting go was due to a circular clip popping off a cross shaft attached to the hydraulic ram, allowing two tabs to be liberated as shown below. This is a reliability engineering problem. It is also why PFMEA (process failure mode and effects analysis) is important. Typically something changes like coating thickness, groove cutting tool profile, snap ring supplier, and out pops a new failure mode nobody but Murphy planned for. It wasn’t a structural problem, it was a reliability and quality problem.
Everyone should do what they think is best for themselves. In some possible scenario a guy decides touching the pressure relief screw on his jack was dangerously irresponsible so he falls down the stairs or crashes his car on the way to harbor freight to buy a fresh replacement. Perhaps he tosses out his perfectly reliable steel jack and replaces it with an aluminum one like below, opening up a new failure mode possibility.
Personally, I don’t mind the occasional sketchy lift using arborist rope and a bowline knot, but I try to avoid standing directly under it. Some folks are crazy enough to climb K2 when they know it has a 23% mortality rate. Smoke ‘em while you got ‘em and yeah they come with a warning label.
