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Between 265 & 485 SQ/FT Kwik Fab's Small Shop

Workspaces sized between 265 and 485 squarefeet.

KwikFab

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Jul 27, 2024
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Location
Central Valley, CA
Another member suggested I make a thread as I'm often posting projects every other day in the Garage thread so here it is!

I'm a small shop based out of my own house, and I just started this adventure shortly after we bought it (some 3 years ago). I'll add just a few projects I've handled just this last week or two and will go on from there.

Enjoy!


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KwikFab

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Jul 27, 2024
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Location
Central Valley, CA
The earliest project I just took care of was a shop stool for a friend and repeat customer.

He does side work as a wood worker, and when he saw the stool I made for myself, he had to have one so here it is.

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I initially cut a generic cutout into the spine for the backrest and showed him that, only to surprise him in the end when he saw I used his name instead.

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And here she is next to mine.

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KwikFab

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Location
Central Valley, CA
Interestingly enough as I posted this thread, he messaged me pictures from picking up his stool!

Got it powder coated metallic red and it's freaking beautiful :love:

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Can't wait to see it complete! His leather order still hasn't arrived and he'll have a family member sew up the backrest and cushion for him. Have to say his came out better than my own :ROFLMAO:
 
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KwikFab

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Central Valley, CA
Just a few days ago I had the pleasure of handling two rush jobs along with a normal job - for those that don't know, I'm a stay at home dad so weekdays are normally for the kiddo.

First it started with quickly mapping out the project. For basic designs I'll just use a pen and pad as I can then figure out how to get my steel tube cut at the shop during pick up. Not having a running truck means I'm limited to a 6' length out of the 24' long square tubes I buy.

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Since this thing will get a wood top, and at some point a wood shelf in the middle, I'm only handling the metal frame. Good thing is I was able to get my friend to handle the wood top job as we like to support each other's side business.

These tabs will get bent, and welded to the tubes evenly spaced. It'll allow one to drill from underneath and run screws to mount the wood top.

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The square cut outs will get a nut welded to them so I can run adjustable feet to them.

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I'll spare from posting the grill I took care of right after that.
 
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KwikFab

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With the 12' table project needing some more work done for final fitment, I thought it'd finally be nice to make myself some table extensions.

While my table does accommodate 6' long parts at 2' wide, I wanted those extensions you can attach anywhere on the tables.

Right off the table, fitment was perfect even without cleanup!

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With that first part confirmed, I cut the rest out yesterday and welded her up.

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Have to say, I was so happy with the result that I went ahead and cut myself a second one today and got her welded up.

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The stop blocks in the picture won't be used and I used them to ensure that a) the spacing from the table to the table extension remained true and b) the table extension remained level with the table top.

I ordered some ball lock pins from Texas Metal Works that I expect to arrive some time next week, so I'll be happy to start using these extensions whenever I need them.
 
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KwikFab

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One project I had just started on yesterday was one that a repeat customer had mentioned to me.

He showed me this youtuber that had made his own tabletop jackstands - they're meant for holding up an axle or something similar along those lines.

Being me, I told him not to buy any files as it's super easy to reverse engineer it and just draw it up on CAD.

The idea actually stemmed from the remaining ACME screw cutoffs he had (he ordered a stool kit from me), and wouldn't you know it, I do too.

So here's the base of the stand, testing to ensure it fits my fixture table correctly.

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Now, I won't say I didn't make a mistake because I did - two if you count the fact that I'm doing this from scratch and forgot to add a feature the original creator added.

First mistake is that I didn't include a hole or cutout at the bottom of the baseplate. No matter though as this just changes the order of assembly (easy fix). The second is that I left out a notch I added to the updated upright here which allows the tops to sit over each other to form a square up top. All the other dimensions were absolutely perfect however.

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I don't do things in 3D, and I really should but being self-taught, I normally go about it the way blueprints are done. They use the same item, depicted with different views to help lay out all your measurements accurately and easily.

Like I said, spot on.

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All that's left now is the top where the ACME screw will sit inside, along with the top "mount" that will hold up whatever the item is that needs supporting.

Just got done drawing one part now.

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The real gotcha here is if I really want to improve on this design, I could opt to use ACME nuts and create a mount that gets welded to the top of each one allowing the end user to change the mount used on top of the ACME screw?

Oh and yes I should add, I'll need to cut those uprights once more to include the tab for the top plate :ROFLMAO:

That or simply notch them out manually.

We'll see what I come up with!
 
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zanyad

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I don't do things in 3D, and I really should but being self-taught, I normally go about it the way blueprints are done. They use the same item, depicted with different views to help lay out all your measurements accurately and easily.
You do very good work! I think 3D would help you get from concept to execution faster.
 
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KwikFab

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Central Valley, CA
You do very good work! I think 3D would help you get from concept to execution faster.

It would absolutely help, at least when it comes to assemblies (or components when it comes to CAD).

My first fab job was making stuff that was scribbled on a sheet of paper, or written in permanent marker right on the welding table :ROFLMAO:

This is where basically everything was done manually, making my own jigs to replicate stuff, creating contraptions for welding nuts center within tube, and more.

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Second fab job was far more official - weld test was required for both MIG and TIG, knowledge of AWS symbols, blueprint reading, and forced forklift certification.

The only picture I have as we had to sign an NDA and not supposed to take pictures lol

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Blueprint comprehension did come in handy for sure though to easily map items out, especially when combining them to other parts.

I'll learn how to create components and join them in CAD, soon!

To add, the hood in the first pic is a 3350 whereas the hood in the last pic is a 1740. If you're going to be welding 10 to 12 hours per day, you will appreciate the lighter weight of the 1740. For a larger viewing area, and more comfortable headband (at the cost of more weight) the 3350 is badass.

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KwikFab

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Central Valley, CA
I upgraded to a Lincoln 3350 helmet, the additional weight took a bit of getting used to, but I really like the optics. Wore out the headgear in less than two years, but it was a cheap and easy 5- minute replacement.
Had to get my helmet in black though, since my welder is Miller blue...

I learned on, tested with, and worked with Miller welders specifically so naturally I'd go blue before red.

But hoods? I got flashed a ton when I used a friend's Miller Digital Infinity hood while TIG welding.

I've got a lot of hours on my 3350 and it just keeps going.
 

LeonardY

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Apr 16, 2011
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Location
Southern California
Another member suggested I make a thread as I'm often posting projects every other day in the Garage thread so here it is!

I'm a small shop based out of my own house, and I just started this adventure shortly after we bought it (some 3 years ago). I'll add just a few projects I've handled just this last week or two and will go on from there.

Enjoy!


20250829_171819.jpg
Excellent. I look forward to your adventures.
 
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KwikFab

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Central Valley, CA
It's been weird spending nearly an entire weekend outside the garage.

Since I posted those table extensions in a group I'm a moderator of, I got tons of requests for my files and more so instead I made a quick how-to video on the basics of pattern and mirror.


After I made that video, I figured I'd make myself something else that could come in handy.

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As I mentioned earlier, my method of drawing is following the same concept as a set of blueprints. Using parts to set 'reference points' for other parts.

Here's the setup modeled up.

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I've already got a vise stand I've been using for a few years now, but I may just scrap it and install it at one end of my table for good. I rarely have to grind anything and I'm usually using it to weld something awkward or tap something after drilling.
 
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KwikFab

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Central Valley, CA
Follow-up on that shelf I'm making; my friend sent me a picture of his glue-up. His first comment was "I think it's time for a new big table" :ROFLMAO:

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I'm not a wood worker so I'm unsure if it'd make much sense to quote him on a frame to rest a large wood top on since he can just make his own frame/table out of wood?

Anyway, that's three 2" x 10" x 2" (1.5") premium fir that'll get cut down to 73.5" x 25". This will allow a bit of overhang all around the assembly I made. He'll do this twice to get me a total of 147" of length once they're butted together.

Figured I can start cutting down those 6' tubes tomorrow and then marking where I'll weld on my tabs.

Since I've chilled all weekend, I drew this up real quick, cut it out and got it welded up so now I have three table extensions I can use as needed.

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The large one can be used for any larger items that overhang. The smaller ones can be spread out for other style assemblies I need to clamp down.

Kind of wishing I would've purchased more ball lock nuts but I should be alright with the four I ordered if I only use one or two extensions at a time.

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Old Man Roger

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Palm Coast Florida
Follow-up on that shelf I'm making; my friend sent me a picture of his glue-up. His first comment was "I think it's time for a new big table" :ROFLMAO:

IMG_2919.jpg

I'm not a wood worker so I'm unsure if it'd make much sense to quote him on a frame to rest a large wood top on since he can just make his own frame/table out of wood?

Anyway, that's three 2" x 10" x 2" (1.5") premium fir that'll get cut down to 73.5" x 25". This will allow a bit of overhang all around the assembly I made. He'll do this twice to get me a total of 147" of length once they're butted together.

Figured I can start cutting down those 6' tubes tomorrow and then marking where I'll weld on my tabs.

Since I've chilled all weekend, I drew this up real quick, cut it out and got it welded up so now I have three table extensions I can use as needed.

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The large one can be used for any larger items that overhang. The smaller ones can be spread out for other style assemblies I need to clamp down.

Kind of wishing I would've purchased more ball lock nuts but I should be alright with the four I ordered if I only use one or two extensions at a time.

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I don’t know if you’ve ever heard of the replicators on the tv show Stargate , but add a little AI to your shop and we could have a problem here.lol
 
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KwikFab

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Central Valley, CA
Have I ever mentioned how much I hate grinding? No?

Hi, I go by 'Kwik' and I hate grinding.

Yeah I know I'm a welder so I should expect it. However, someone wise (my old instructor) told me if you become good at welding, you don't have to worry about grinding.

And I have to say, that has been absolutely true for all the time I've been welding. Only time I would have to grind my welds is when blueprints called for a "machined finish" but I don't work for a company anymore.

Anyway I figured I'd do some minor prep work on those legs for this weekend while the kid took a nap.

Welding together 6' long sections to small 2' x 3' assemblies isn't an issue. It's the lack of being able to get them over to someone's house as an assembly so they would have to be bolted together.

Here's just half of it.

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I'll be doing something I've done on other frames before this one and just use welded tabs to bolt things together as such.

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The table will allow me to weld the tab perfectly as needed, as well as placing my hole perfectly on the assembly.

However, I'll need to grind off my welds to get a flush fit, as well as the exact dimensions called for.

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With all the inward facing welds grinded off the assemblies, were much closer to getting things welded.

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All done.

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Kid should be waking up, and the patio furniture should be getting delivered today.

Tomorrow I've got my drum lesson so I think I'll get to welding this up either Thursday, Friday, or the weekend.
 

PugetDude

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Have I ever mentioned how much I hate grinding? No?

Hi, I go by 'Kwik' and I hate grinding.

Yeah I know I'm a welder so I should expect it. However, someone wise (my old instructor) told me if you become good at welding, you don't have to worry about grinding.
My welds are mediocre, but my grinding is world-class. ;)
 
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KwikFab

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Central Valley, CA
What was originally going to be a little bit of welding turned out to be nearly finishing this thing up.

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The center mounts to the long cross bracing via bolts to allow one to easily carry the two 6' assemblies.

All that's left is to mount the remaining 6' tubes, weld on mounting tabs for bolting into the center, and welding the ends together. And lastly, welding multiple tabs to the top of the bracing for mounting the wood top.

To keep the open ends supported, I will cut out some flat strips to bolt at the "center" ends so the tubes don't deform in any way during transit.
 
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KwikFab

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Been really busy to add anything.

Good news is my BIL finally picked up the shelf!

Funny thing is that I've been sitting on it for about a week, and so I added more reinforcements "just because".

Crossmembers at 6" away from each tab.

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Fortunately it was unloaded and inside the house by the time I got there.

Used 1/4" diameter lag bolts at 1 1/4" long. The wood top is 1 1/2" thick with 1/8" thick tabs so that should provide as much strength as possible.

Wife got me in action.

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All done!

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A total of 20 lag bolts hold the tops down to the frame. Drilled 1/8" holes before running the lag bolts to prevent splitting.

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KwikFab

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Looks great! Well done

Thank you!

Although I can't take any credit for the wood working, my friend did that.

Very nice!

How will they use this?

Kitchen aux prep space?

Lot of storage opportunity below unless this is a sit down work surface.

Thanks!

So they had some two or three shelves/carts or whatever occupying space against the wall to hold various kitchen appliances.

They were all added at different times and really they just wanted one whole setup so I got a request for a 12' wide shelf to fit between the fridge (far left) to the drawers (far right).

It will have an air fryer, an ice maker, a coffee bar area, and whatever misc items to go with said appliances.

Initially it was going to have a shelf as I still have two 6' long square tube sections against my garage wall as we speak. But after some miscommunication (less on my end, more on hers), we did away with the shelf idea so I opted to leave the center open towards the front.

It was mainly a budget concern all around as I had quoted her between $700-800 for a 12' x 25" x 2" butcher block for the top, and around another $300 for a cabinet-grade shelf to match the butcher block top. What we ultimately settled on was just a top for a grand total of $300.

The frame itself took about 6-7 hours total which I offered to do for free - just cover the parts and raw material which was only a grand total of $200.

Had this been for a regular customer, I would've charged labor.
 
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KwikFab

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Your SIL got a freaking steal!
She will be kicking herself soon for going cheap and not doing a lower shelf
Nice work!

Thanks!

You have no idea how bad I wanted to see a nice butcher block on top.

My ideal setup would've been getting the frame painted black (I don't have room, they would have to do it themselves), and a dark reddish/brown colored butcher block on top with a similarly colored cabinet grade shelf in the middle.
 
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KwikFab

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Central Valley, CA
I often forget I have a thread here :ROFLMAO:

Something that took me quite some time to work on was finally done.

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Another personalized item I cut, welded, and painted was for a member here per special request.

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Painting is not my forte, but I did my best to make it look as best as I could. The insert was custom made for me per special request as I needed a custom water vessel for holding water.

And lastly, I was able to get some chain guards made for a repeat customer of mine.

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It's pretty cool to know he customizes motor bikes, as well as building them.

Because of that, he's become a regular of mine often needing brake mounts, motor mounts, replacement tabs and more.
 

Just Puttering

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Vancouver, Canada
Something that took me quite some time to work on was finally done.

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Coolest gif ever!!! 👏👏
 
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KwikFab

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Location
Central Valley, CA
Had this small bit of steel in the corner of my table I don't see myself using.

One thing I didn't mention is that the guy I make motorbike parts for is an active customer - I'm making him parts quite often and many of them are repeats of what I've made for him before.

When he comes to pick up those chain guards, I'll have a little something to give him to show my appreciation.

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Made him a small business card holder he can post up in his garage.

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