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Compressor Post-Cooler: Stacked Plate or Tube and Fin Style?

Rodango

Active member
Joined
Jul 17, 2020
Messages
26
Location
Atlanta
Hi all, I’m setting up for a plasma cutter now, painting a bit down the road. I only have a small compressor now, but plan to go to 60 or 80 gallon, so I’m oversizing to start with. Looks like a lot of folks use transmission oil coolers for helping to dry compressed air. Both styles are usually ’test’ rated at ~115psi and burst > 230psi. They come mainly in tube+fin or stacked plate.

Theory is common that the plates have more surface area, so can transmit more heat (at the same rate of flow) as t&f coolers. OTOH, with tube & fin, the air will have to travel the entire length of the tube, rather than shortcutting through the closest plates, except as restriction to flow causes it to extend its path, still supplying from the closest path first. Also, it looks like for similar capacity, t&f is ⅔ the price.

The classic recommendation is for a Derale 15300, $88, 8-AN barb, 16 pass/or row, which is t&f. They get a significant amount of negative reviews, mainly targeting the weak attachment of the connection points. For less money, there’s a 30 pass/row t&f Chinese brand with larger 10-AN flare fittings, so higher possible airflow, but aluminum tube instead of copper; both have aluminum fins.

Assuming I’m going to use such a cooler to cool the air output of my air compressor, is there a compelling reason to choose one over the other? At the same price level (or close) would a 30 pass cooler not work and be a better choice than a 19 pass cooler?
 
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MacMcMacmac

Well-known member
Joined
Oct 21, 2014
Messages
1,583
Location
canada
The tube and fin cooler will be a lot easier to keep clean. Stacked plate coolers need higher static pressure fans usually found on high speed vane and screw units. I'd think that Derale would work a lot better with the compressor flywheel fan. It will be plenty efficient.
 
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eviltwin

Well-known member
Joined
Jul 1, 2019
Messages
93
Location
Norcal
I don’t know about using it for air but in the automotive world, a plate cooler is significantly more efficient at cooling fluid than a tube and fin cooler.
 
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