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Tool for gripping T40 “cam’d - out” Button Head 6MM Steel Bolt in Aluminum

Hohn

Well-known member
Joined
Aug 25, 2016
Messages
2,835
Location
Diesel Central, Indiana
Because the housing and the bolt are different materials, they expand at different rates. In this case the aluminum housing will grow more (2X more) than the bolt due to the difference in their coefficients of thermal expansion.

The reason why this doesn't insta work is we typically heat the bolt, which then conducts heat to the other bigger part, which acts as a heat sink. So its really tough to get both components to the same temperature.

The reason why it works at all or works steel in steel is that the growth from the heat causes some tiny displacement between the parts. Even if the bolt gets bigger in the hole, the relative displacement tends to break loose whatever corrosion has glued the mating parts together. So I think in practice people find it doesn't matter too much which part you heat.
Depending on the flange thickness and grip length and such, you can sometimes get a steel bolt into yield be heating the flange (it gets thicker with heat). That can help break them loose once it cools again.

So if you don't get any luck heating the bolt more than the flange, it's not a crazy idea to try reversing it and heating the flange.
 
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PCustoms

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Joined
Jul 23, 2011
Messages
23,684
Location
VT
Coming up on a full week, any beta how long before OP gets this apart?
 
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