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11b30b4’s Vintage Craftsman Powr-Panl and Power-Pak Information thread.

11b30b4

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There is probably not a lot of interest in this subject, but I decided to go down the rabbit hole and research this while I was working on a Powr-Panl. When I first saw these being used, I figured why would I need that? I can just use a surge protector and accomplish the same thing; however, if I wanted to maintain a period correct look to my tools, then I needed these power adapters for my tools.



What exactly is a Powr-Panl or Power-Pak?

Craftsman has offered on/off switches to be wired into motors for who knows how long. These are often toggle switches, but some are rocker switches and even the more industrial push button switches. The problem with a switch on a motor is that not every tool has the motor in an easy to access location. Often you would need to reach near running v-belts, across moving blades, or around the back of the tool. This obviously presented several safety issues.

Starting in 1952 Craftsman develop a solution that is really innovative. The Powr-Panl model 9-2120 is a ~ 3.5” x 3.5” x 1.5” rectangular metal box with an on/ off toggle switch on the face.

Craftsman Powr-Panl 9-2120 (1952-1957)

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On the back of the box there is one male 2-prong plug and two 2-prong receptacles. One of the receptacles is constantly hot and is marked light or lamp. The other receptacle is only hot when the toggle switch is in the “on” position and is marked motor.

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The Powr-Panl is a UL approved 1-HP rated switch designed to work with 125-210 volts AC or DC. The way this thing worked was that you plugged the male end of an extension cord into a wall receptacle. Then plug the female end of the extension onto the male plug on the Powr-Panl. Next, plug the power tool motor into the motor receptacle on the Powr-Panl, then plug the lamp into the lamp receptacle on the Powr-Panl. Most Craftsman brand tool lamps had on/ off switches on the lamp.

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In 1958, the Powr-Panl design was changed to a vertical box design.

Craftsman Power-Pak 9-2120 (1958-1961)

This new Power-Pak was a vertical metal box ~ 6.5” x 2.5” x 1.5” with a toggle switch on the face and the same type of plug and receptacle (although vertical) set up that was on the original version. This vertical design was renamed the Power-Pak and had the same voltage and HP rating as the original.

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In 1962 Craftsman again changed the design.

Craftsman Power-Pak 9-2134 (1962-1966)

The new Power-Pak model 9-2134, was similar to the previous vertical design; however, this new design incorporated grounded plugs. The box was constructed from extruded aluminum rather than steel. The toggle switch was changed to a rocker switch and there was a grounded safety light indicator on the face. Also, the grounded male plug and two grounded receptacles were moved to the face.

The specifications also changed and this new design was rated for 1HP, 110-120v 15 ampere AC and was UL listed.

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Lastly, in 1967 Craftsman changed to their final design but kept the same model number and name.

Craftsman Power-Pak 9-2134 (1967-1971)

This final design was almost exactly the same as the previous version; however, the switch and grounded indicator light were moved from the face to the top of the box. 1971 was the last year Craftsman offered the Power-Pak and most power tools after that included motors and had hard wired on/off switches.

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And thus, concludes the history lesson.

I hope someone finds this information useful.

Thanks for the interest.
 
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TexTJ209

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Nice work! I've got a 1952 model if you'd like pictures for this post. It's the one with the stamped Long C badge instead of the more familiar yellow decal.
 

subroc

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I have only had one of those though here. A real rusted out piece. Sold It on eBaY. It did not have a decal it had a raised letter embossed "Craftsman Powr Panl". I also believe there may have been a raised letter pat. number on the front as well. If I can find the images I will post them just to show the difference.
 

lafester

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Those pics look familiar! I still have the 4ft mid sized tool bench and lamp from that deal.
I think the larger benches are kind of overlooked since they are never pictured in the catalogs.
 

Nutria

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I really like these Powr-Panl switches. Great post, thank you.

I have one, the 9-2120 (1950s) Powr-Panl, that sits on a 1942 Delta scroll saw. It's of course only two-prong, and I think that grounding is a pretty nifty idea. I used a goofball solution, but it has the scroll saw, stand, and Powr-Panl grounded into the wall.

IMG_1253.JPGIMG_1255.JPG
 
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11b30b4

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Tex and subroc, yes. Please post pics and subroc, if you find that patent number that will lead us to who actually manufactured these for Craftsman. Currently, I have no idea who made them for Craftsman.

Lafester, it was a good deal, and I am glad I snagged the Power-Pak from you.

Nutria, well that is a method. If it works then drive on.

I actually converted my Power-Pak pictured above for grounded wiring. This is what it looked like on the inside.

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Obviously for grounded wiring I need more of a square opening for the receptacles. I stripped the steel housing then dry fit and cut the openings needed. Each receptacle/ plug requires a square 15/16” opening.

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Next, I tested the wiring and made sure I had everything correct.

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Next, I made a filler strip to fill the gap from the original 2-prong openings then I primed and painted the housing. Once everything was cured, I installed the wiring and the filler strip.

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Lastly, I closed up the housing and applied the replacement decal.

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And this Power-Pak was installed on my band saw.

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Thanks for the interest.
 
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11b30b4

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Tex, thank you. From what I can glean from the catalogs, that version was the original and only available in 1952. From 53 onwards there was the blue and yellow decal on the box and the stamped lines on the sides.
 

TexTJ209

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Tex, thank you. From what I can glean from the catalogs, that version was the original and only available in 1952. From 53 onwards there was the blue and yellow decal on the box and the stamped lines on the sides.

Definitely agreed on the age range. No patent numbers on this one (I swear I've seen one on ebay with a stamped number though...)

In addition to the normal UL logo, it does have an SB logo. I'm not versed enough with proof marks to say if this is an approval mark or a vendor stamp though. And I don't have any later Powr Panls handy to see if that logo is still there...but could be the OEM?
 

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Cruzan80

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I can get pics of both my PowrPanl (Long C) box, as well as the Powr Pak box if needed.

Do have to wonder if they were fans of Wheel of Fortune with those names though...Couldn't afford the vowels?
 

subroc

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11b30b4, I looked for those images from when I sold that box. Nowhere to be found. Numbers could have been my imagination. The box was that rusted. Anyway i like your conversion on the powr pak a lot. Clever way to add a ground which the lack of, truth be told, has been the driving factor in my lack of interest.

Well done
 

lafester

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I just brought home a beautiful example of that band saw, but of course I hit a huge bump and managed to break the trunnion and bend the lower wheel. A reminder to keep all weight off the table.

Anyway it came with this nifty power pack attached to one side, upside down of course. I like it and it will probably go on my craftsman 2x42 belt sander so I can hook up a lamp easily.
 

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Cruzan80

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Lafester, was that the one on the pedestal stand as well? Was looking at it pretty hard, but have a power bronze 24280 on a stand that is mint.

Edit: Now you have to find when that one started appearing in the catalogs.
 

lafester

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Lafester, was that the one on the pedestal stand as well? Was looking at it pretty hard, but have a power bronze 24280 on a stand that is mint.

Edit: Now you have to find when that one started appearing in the catalogs.
Yeah, here is a pic.

Ok, well I just looked from 59-70 when they went to the plastic front and I did not see them.
Funny thing I got the 70 model a couple weeks ago and they could be 1 year apart.
Had no idea they made the same one for 10 years.
 

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Indexmill

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Tex and subroc, yes. Please post pics and subroc, if you find that patent number that will lead us to who actually manufactured these for Craftsman. Currently, I have no idea who made them for Craftsman.

Lafester, it was a good deal, and I am glad I snagged the Power-Pak from you.

Nutria, well that is a method. If it works then drive on.

I actually converted my Power-Pak pictured above for grounded wiring. This is what it looked like on the inside.

full


Obviously for grounded wiring I need more of a square opening for the receptacles. I stripped the steel housing then dry fit and cut the openings needed. Each receptacle/ plug requires a square 15/16” opening.

full


Next, I tested the wiring and made sure I had everything correct.

full


Next, I made a filler strip to fill the gap from the original 2-prong openings then I primed and painted the housing. Once everything was cured, I installed the wiring and the filler strip.

full


Lastly, I closed up the housing and applied the replacement decal.

full


full


And this Power-Pak was installed on my band saw.

full


full




Thanks for the interest.
Hi. Did that bandsaw come with that gear reducer? I doubt it. Regardless, it is beautiful and I'm sure can now cut metal.
 
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Cruzan80

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Yes, it is the fence bracket for this. I think the fence was also used on jointers, as one I had definately had a shallow "hump" carved out of the bottom where a cutterhead would go. Attachment is from the 66 catalog
 

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11b30b4

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There must be something wrong with the notification setting because I only got one notification for this thread and clearly, I have missed quite a bit.

Lafester, does your post mean that you are looking for parts? shoot me a PM if that is the case, I may have a lead on some. Sorry to hear about the issues you are having with the BS. That is a nice little power panel. Is the housing made from extruded aluminum or is it plastic?

BTW, I put together a band saw, and hack saw model by year spreadsheet like I did for the drill presses. This may help in dating your band saw.

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I have that same bracket and no fence as well. I have only seen one of these fences sell on eBay and it was outrageously $200.00. I would pay $50.00 for the correct fence but not $200.00.

Anyway, nice bs and good luck with the rebuild.
 

Cruzan80

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I would try the BOYD section over on VM. I sold the fence and bracket I had for that saw separately (both to WTB ads) and the fence was somewhere about 60-70, IIRC.
 

lafester

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There must be something wrong with the notification setting because I only got one notification for this thread and clearly, I have missed quite a bit.

Lafester, does your post mean that you are looking for parts? shoot me a PM if that is the case, I may have a lead on some. Sorry to hear about the issues you are having with the BS. That is a nice little power panel. Is the housing made from extruded aluminum or is it plastic?

BTW, I put together a band saw, and hack saw model by year spreadsheet like I did for the drill presses. This may help in dating your band saw.
No, but thanks for the offer. I don't think I'll be using this one... the tension assembly is pretty horrible, probably because you can bend a wheel so easily. The power pack is all plastic except for the back plate.

FYI the next model, the first one with the plastic front, has much heavier wheels and they can swap over.
 

Cruzan80

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No, but thanks for the offer. I don't think I'll be using this one... the tension assembly is pretty horrible, probably because you can bend a wheel so easily. The power pack is all plastic except for the back plate.

FYI the next model, the first one with the plastic front, has much heavier wheels and they can swap over.

I am not sure that is a totally fair assessment for the tension assembly. It was one of the first to use a lever action tensioner, which is great when you are "setting and forgetting" for the same blade, but is a pain when you continually swap blades. It also has the unfortunate design of setting the tension first via the bolt, and only then trying to set the lever. So it can have issues with people overtensioning without realizing it.

So while not the best design, not sure I would go as far as "horrible". Just designed for a less handy homeowner.
 

Capt. Curt

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Here is my original Powr Panl on my 1952 Craftsman Modle 100 wood lathe...
 

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11b30b4

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Lafester and Cruzan80 thank you for the information.
Capt. Curt, that is a very nice looking lathe with pedestal base. I had an opportunity to ****** one about 4 months ago for a steal but the driving distance was too far and it sold the next day. Still looking for another deal on the same set up. Thanks for sharing and the power Powr Panl ads just the right touch.
 

Ynot

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Spent a lot of time prepping this and in the end didn't work out due to insufficient space. I should have tested fit before moving on. I couldn't get either the OEM switch or aftermarket switch to fit with everything else. I have a Power Pak as well and don't predict that I'll have as much trouble.

Has anyone here managed to install grounded receptacles and made it all fit into the Powr Panl box?
 

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11b30b4

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On my 10” table saw I modified a power panel.

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Obviously, I had to cut out square openings for the hardware.

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Once the opening was cut out, I made a filler plate for the small gap and installed the hardware and tested with current.

Next, everything got primed and painted.

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A FJ forum member, Mattblast reproduced me some graphics.

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And here is the panel completed

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I did the same modification on my 9” 100 series wood lathe.

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Ynot, I had the same problem, but I was able to remove some of the plastic on the inside of each of receptacle and this allowed for the switch to wedge itself between them. Also, I learned about this issue when I did the panel for the 10” table saw, so when I did the panel for the lathe, I made sure my holes for the two receptacles were to the outside so that I could get as much room for the switch as possible.

If you need additional help, shoot me a PM and I can disassembly one of the panels and take some pics.
 
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Zrxrunner

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Thanks to this post for a few reasons.... 1st, helped me know to shell out the whopping $2.50 for the entire table saw with craftsman motor, and this little power panel attached! Lol. Memorial day weekend auction wasnt too busy! Second, ive had this little mount sitting around, too cool to scrap...when i noticed in your 3rd gen poqer pak picture, it looks just like the base mount for the #2 bench light!! Sweeeet!!!!
 

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Ynot

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@Zrxrunner, While collecting parts for the 12” C’Man BS I found one of those lights. Although it has that bench mount it’ll have to come off for me to attach the arm to the machine which is a shame since I like the look as well.

Seems most guys have drilled a hole through the side of the cover to do so. I wish there were another way as I’m not a big fan.
 

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Zrxrunner

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Ynot, is the cast light base you have threaded for the flexible arm to mount in? Mine is just a smooth bore hole.
 
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