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  1. R

    west of Philly - barn saving

    For anyone looking to read way too many details about my recent build, please see attached. And here's the final product
  2. R

    west of Philly - barn saving

    Hey guys! It's been so long since I was on here last, and I hope everyone is doing well. It's been a year of health for us... lost a ton of weight, built a ton of strength, got my sore back feeling good etc. Currently working on a set of Morris Chairs (and matching stools) for our own use...
  3. R

    west of Philly - barn saving

    Thanks! Woodworking (and similar) is one of those things that's increasingly fun with practice. I tell my wife (in my best super hero voice) that "I can build anythinnnnnnnnng!!!!!!" and I gesture profusely towards whatever recent creation has come into existence. lol PT is great so far...
  4. R

    west of Philly - barn saving

    Hey Burger! Great to hear from you, and thanks for stopping in. Back's improving a lot with the help of the physical therapy and rest, and hopefully I can avoid future instances by strengthening etc. ---- Gate is (basically) done! I still have to touch up a few things and lighting will be...
  5. R

    west of Philly - barn saving

    Thanks Mike! Chiro today and PT setup on a Tues/Thurs schedule for a bunch of weeks. More importantly, I'm going to start taking back at work a bit.... I've been regularly working 10-12 hour days for about the past year, often times on weekends and holidays too... and that's just not healthy...
  6. R

    west of Philly - barn saving

    So weird.... It's literally one specific iphone pic that won't load, but all others (using same process and same file size) are fine. Shrug. In this pic you can see all edge work is done, gate is trimmed to final width, and the modular gate decoration system in the center of the gate has been...
  7. R

    west of Philly - barn saving

    My back is so damn sore still but I was able to gingerly work to get the trellis and gate nearly complete now. I made the top and bottom rails thicker and installed in a tongue/groove fashion over the main panel. They will be pinned like a breadboard end with cedar dowels. Still a bit of...
  8. R

    west of Philly - barn saving

    On Monday (when I wrote the post above) my kids (15 year old daughter, 17 year old son) were super helpful towards a productive day in the shop. My boy was working the festool domino a bunch, and my daughter was glueing floating tenons for me. By Tuesday, my strength was really coming back and...
  9. R

    west of Philly - barn saving

    Well, I spoke too soon about surviving the work tornado.... I was supposed to be on vacation last week but ended up needing to work about 1/2 day each day... continued stress and fatigue and too many hours sitting at a computer.... and then my lower back seized up, badly. So, instead of...
  10. R

    west of Philly - barn saving

    I survived the year-end "work tornado" (aka, extremely hectic & busy time) and am now into my holiday time off for the next 2 weeks. I've been burning the candle at both ends for about a full year now and really can use the time to reset. With that, I asked two customers to delay their...
  11. R

    west of Philly - barn saving

    All finished and installed! And, in-action already!
  12. R

    west of Philly - barn saving

    Working around busy work and holiday responsibilities, my family has continued to support my "me time" in the shop. I no longer need to coach the kids or drive them about, and our home renovations are complete... so I get to spend hours in the shop on a weekly (not daily) basis now. While I...
  13. R

    west of Philly - barn saving

    The cubbies are going to be trimmed with thin pieces of walnut as seen in the dry fit pics above. But, I thought square trim was too... err... square. So I wanted to bevel the top edge to mellow it out a bit. I cut a notch in a scrap board, and put some thin runners on either side. The...
  14. R

    west of Philly - barn saving

    The upper hutch has been a really fun build. Because the bench had a top with walnut breadboard ends, I wanted to do the same theme above.... which amount to a whole lotta breadboard panel building. With woodworking, I find it very important to keep parts square for as long as possible...
  15. R

    west of Philly - barn saving

    Thanks guys!
  16. R

    west of Philly - barn saving

    Been really busy with life, work, puppies, and workshop projects for a bit. Nothing "finished" to post this time around, but I can share some in-progress shots. First... Puppies!!!!!!!!!!!!!!!! Daisy is fitting right in. Devilish at times, sweet at others. Mostly devilish. Fast, but not as...
  17. R

    west of Philly - barn saving

    Ding ding ding!!! Yes, that’s a laminated screen shot of GJ home page when they featured my barn years ago. I remember being so excited that my modest place was on display. Lol You win a free tour anytime you’re in the area :)
  18. R

    west of Philly - barn saving

    ha! I *try* to win that battle with varying degrees of success!! Cauls come in pairs (a top and bottom "twin"). The back side of each caul is flat, and the other side (the side that touches your woodworking project) is every-so-slightly crowned. Because of this crown, when you use some...
  19. R

    west of Philly - barn saving

    Oh, and Burger, I missed your question above about the table saw, so just looping back to answer that too... I have a 6" dust pipe that splits just near my table saw into 2 smaller 4" dust pipes. One draws from the cabinet below, and the other is connected to a "Shark Guard" (basically a...
  20. R

    west of Philly - barn saving

    Howdy neighbor! Yup! That's exactly the plan... that the extension grid can be cut into (while the cart itself is saved). I typically set my track saw so that it only cuts about 1/8" deeper than the material I'm cutting, so the grid ought to be able to handle thousands of cuts before...
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