A fellow member purchased this drill press and picked it up late last week. I received a PM the next day that there was a problem, that was unknown to me. Upon closer inspection a retainer snap-ring was missing. That allowed the idler pulley to shift downward. That destroyed the one side of the smallest section of the cone pulley. And put a small gouge in the bracket
I figured I’d salvage the pulley rather than order a new one. I re-cut the snap ring groove in the open end of the cone pulley. To fit a larger snap-ring. Then turned down the damaged pulley flange and added a shoulder. To except a new end piece that I turned down from a piece of steel I had laying around.
Drill, tap, and counter-bore four holes for 10-32 socket head cap screws. Clamped pulley in vise on my Kearney Trecker Rotary Head Mill. Picked up center of pulley. Offset head to half bolt circle that I wanted. Drilled, tapped, and counter-bored for one crew. Then rotate head 90 degrees to do second hole. Another 90 degrees for third and fourth hole...
New section ready for assembly...
The cone pulley and end piece assembled then bolted together. And good to go...