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Hazet tools wrench manufacturing process video!

billymade

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I don't think they have the prettiest wrenches out there but look at quality of the process Hazet goes through to make their tools! I think its pretty kool! Check it out! Just be prepared for goofy Euro techno musik! http://www.hazet.de/fileadmin/media/download/hazet_filme/05_film_image/
Here is their main site: http://www.hazet.com/

OOPS! I SCREWED UP~ This is the video of them making wrenches BEWARE it is in german but way kool example of process of making the tools!
http://www.d-tonal.de/hazet_filme/01_film_maus/
 
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davestlouis

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That was slick, wonder where I could buy a set of the blue coveralls with the big HAZET emblazoned on the back? Great for working on the car...
 

Danglerb

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Hazet and Stahlwille are both on my buy it if I see it list. (price permitting)

Great videos.
 

Merkava_4

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EXCELLENT!!! :)

Did anyone notice them skipping the bender?!!? That's because they're not bent! Their offsets are built into the forging dies! No need for a bender! This is the way Snap-On builds their wrenches! The only people that are on par with Snap-On are the Germans!
 

DavidtheDuke

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EXCELLENT!!! :)

Did anyone notice them skipping the bender?!!? That's because they're not bent! Their offsets are built into the forging dies! No need for a bender! This is the way Snap-On builds their wrenches! The only people that are on par with Snap-On are the Germans!

Which I wonder why Snap-On doesn't have these videos as well. They have the best chrome I've ever seen on tools, I'd like to see what they do different.
 
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billymade

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I've always wondered about Snap-On; their website doesn't go much into their manufacturing processes or anything! They don't talk or have photos about their factories; which from a marketing perspective would be good for them and they could show tools that are "american made for americans." The German companies are always emphasizing their engineering and quality; this makes sense, since quality and engineering generally is the guiding design emphases in many german products. This also has a way of justifying their pricing structure and the amount of work that goes into making a piece is obvious. The closest thing I saw was on American Chopper; Snap-On had Orange County Choppers produce a Snap-On "corporate" chopper and they gave them a tour of the factory where they make their wrenches but in general Snap-On doesn't seem to emphasize this aspect of their company much. I would be interested to learn more; videos just like the the Hazet stuff would be cool!:)
 
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wilbilt

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Excellent video, thanks for sharing!

The only Snap-On facility video I have seen is this one of an empty office building:

I wonder where the jobs went?
 

wilbilt

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I was looking at some of their other videos. Since I don't understand much German, I had to improvise some of the dialog...

"It's really this big",
Picture4-2.png



"But I tell all the girls it's this big!"
Picture5-1.png



Sometimes, I crack myself up.
 

chad s

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It kind of drives me nuts that after each step is preformed, they run through every step again!

The broaching process of the box end is quite fascinating!
 

wilbilt

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There's a clear contrast between Hazet and Cornwell. Between Cornwell and the Chinese plant ? Aside from a more 'relaxed' approach to health and safety, I think you'd be hard pressed to tell much difference.

I'm curious as to what you see as the contrasts between Hazet and Cornwell based upon what we have seen.

I noticed the Hazet process was more automated, the box end broaching appears superior, the blanks were cut crosswise from a plate and they have snazzy uniforms.

With Cornwell, I noticed more labor-intensive operations such as the hand polishing, the factory that appears to be small but using proven techniques, and the tools being forged directly from bar stock (i.e., "with the grain").
 

Merkava_4

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There's a clear contrast between Hazet and Cornwell. Between Cornwell and the Chinese plant ? Aside from a more 'relaxed' approach to health and safety, I think you'd be hard pressed to tell much difference.

That statement is bugging me because Cornwell makes a very nice wrench; I have some of them. Granted, they use a bender, but aside from that, they're a very high quality and most importantly, a very comfortable wrench.
 

Jononon

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I'm curious as to what you see as the contrasts between Hazet and Cornwell based upon what we have seen.

We've both picked up on the same differences. The Hazet plant is far more automated, and appears, at least on the basis of the two videos, to have more processes that can be applied to multiple workpieces, rather than individual items.

IMHO, all that can really be gleaned from the videos is that the amount of manual work, both in forging and fettling, in the Chinese factory is remarkably similar to that in the Cornwell factory, both being far more oriented towards individual craftsmanship than mass production.

I worded it poorly - do I think the Chinese factory is producing tools to Cornwell's standards ? Of course not, but I don't see any reason, based on what we see there, why, if western standards of training and QC were applied, it couldn't match them.

We're used to seeing laughably dangerous, quaint, cheap, or a combination thereof, practises in China (the guys working in the huge press spring to mind.) In that clip I'm not seeing anything that would look glaringly out of place in any small manufacturer in the West, or any real contrast with Cornwell's set up.
 

Merkava_4

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IMHO, all that can really be gleaned from the videos is that the amount of manual work, both in forging and fettling, in the Chinese factory is remarkably similar to that in the Cornwell factory, both being far more oriented towards individual craftsmanship than mass production.

Where is this Chinese factory you keep referring to? Do they have a video? :confused:
 
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DavidtheDuke

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I just downloaded the Snap-On American Chopper episode via bittorrent, and saw the SO hand tool factory.. It was a warehouse full of machines.. and hardly anyone was in it, haha. (could've been to make sure it looked really good for the AC team though)
 
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billymade

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More videos ACHTUNG!; they are in GERMAN! :bounce:
http://www.hazet.de/de/download-service/film-archiv.html

I particularly like this one; they show how they make their sockets (fully automated machining) and how they make/put together their ratchets (their design look similar to Snap-On) They also show them testing their wrenches for the point of breaking on a measuring machine. :http://www.hazet.de/fileadmin/media/download/hazet_filme/02_film_gallileo/
They are on the side of the road fixing a old VOLKSWAGEN Beetle; it made me LAUGH because I have been THERE! LOL! I drove a Beetle every day for 13 years! Although, I don't know why they would want to do a oil change on the side of the AutoBAHN! LOL!
 
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billymade

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German KULTUR is a trip; every time I have been there (2X), there is always a kind of goofy euro techno music in the background all over the place! From an American perspective, the music is kind of goofy and their pop music is even funnier (if thats a word)!
 

wilbilt

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I particularly like this one; they show how they make their sockets (fully automated machining) and how they make/put together their ratchets (their design look similar to Snap-On) They also show them testing their wrenches for the point of breaking on a measuring machine. :http://www.hazet.de/fileadmin/media/download/hazet_filme/02_film_gallileo/

I like that video. It shows the tool used to hold the ball and spring in the ratchet during assembly. I need to make one of those!
 

wilbilt

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Here are those mechanics work coveralls!

Those are a bit funky. They are different than the ones the factory workers are wearing in the video.

I don't know what's up with the grid pattern on them, but I don't think I would wear them anyplace another human might see me.
 

Jononon

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I timed that video at 39 seconds; is that what you got? :confused:

Yes, but you can see clean looking die forged blanks, electrical discharge tool marking, hot punching ring ends (same as Cornwell, Hazet clear and cold broach their tools - in theory a superior process), and hand fettling.

I was expecting to see, for example, twenty wrenches being hot punched at once, something which would give little chance of clean, properly aligned, rings, chroming done by chucking 30 wrenches at a time in a basket - they're shown on a rack, and hand polishing in horrendous conditions - the workers, at least as shown in that video, have individual work stations, gloves, and reasonable lighting and ventilation.

As it is, while it's a quick clip, I can't see a glaring contrast with anything Cornwell are doing, it certainly doesn't appear to be the squalid, laughably old fashioned, highly labour dependent, environment seen in some Chinese factories.
 
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Merkava_4

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What I can't figure out ... if Hazet has such superior manufacturing technics, why are their tools so plain? Their wrenches are matte chrome with a funky looking logo on them. What do the Germans have against chrome plating and polishing? :confused:
 

eschoendorff

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Those are a bit funky. They are different than the ones the factory workers are wearing in the video.

I don't know what's up with the grid pattern on them, but I don't think I would wear them anyplace another human might see me.

I'd have to agree. And this is from a guy that wears pink slippers!!!! :lol_hitti
 

eschoendorff

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My computer has been turned off for the last day or two, so I hadn't gotten to see these videos until last night. They are amazing!!!! Thanks for posting them up...
 
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billymade

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I think what we are noticing is truly to two different approaches to tool design and esthetics: with Hazet there is a "minimalism" that seems to pervade the German approach to making things! This can be seen in the bodies and interiors of the German cars (vw, bmw, mercedes etc.) they are well designed "understated" and not overly flashy. German Knives are also another example; many are similar to designs they are made, in some cases, over 100 years; it may be a "it ain't broke don't fix it" sensibility but also a sense of old world craftsmanship; a willingness to keep making these designs based on "tradition"; a respect of those designs. This respect is not generally honored in America where "new" is always seen as "better" and most of our ancestors left the "old world" for the "new world" and went on to create their own new life. A independent spirit, new ideas, pulling yourself up by your own boot straps, throwing off the old traditions has always been a part of the core characteristics of the American culture. Snap-on on the other hand would represent the incredible wealth, abundance, and resources we have enjoyed since WW II. The "chrominess" in my opinion, is tapping into the 50's (a time of incredible prosperity) cars that had those huge chrome bumpers (think cadillac); a willingness, desire to "show off"; "look at me" that is part of the American culture and projects a quality and beauty that is uniquely "American". The justification of the high cost of Snap-On tools may also factor into the fit, finish and beautiful "gleam" when you open a drawer full of Snap-On tools. Thats not to say it is all "show and no go" but functional things look beautiful when they are shiny!
German "Kultur" has a "thriftiness/frugality" to it that may explain some of the design esthetics of the Hazet wrenches; their is a sense that the wrenches don't "need" all the chrome; it works (functional) and they look fine the way they have been traditionally made; again don't mess with tradition! The "satin" finish to most of their products may keep costs down (german frugality) and also taps into the "understated" sense of design/ethetics the Germans are so famous for (or "infamous" depending on how you look at it; personal perspective).
Ok, I'll stop philosophizing but this is what I see: clear contrasts between the two cultures of the USA and Germany. This culture affects how the products are designed, made and how they end up coming out of of Hazet and Snap-On.
 
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