I've just revitalized a fairly rusted 526 (26"w - 8 drawer)Kennedy Machinist's Chest. I paid $20.00 for it. Someone had painted the front and top blue and then later in it's life something round was placed on it while the object was painted green so there was a circle on the lid with green over spray radiating out from it.
It had lots of rust on the bottom outside and inside but it wasn't deep.
The 2 full width bottom drawers were pushed in a bit because the drawer slides were bent and they wouldn't push in easily. There was heavy rust along the top hinge and the front cover was missing.
At the time I figured $20.00 was a good deal and it would be worth picking up. The truth is I'd never even seen one of these in these parts so a beater for $20.00 was a score!
It was not my intention to restore this box to new condition but rather stop the decay and make it serviceable again.
I removed the drawers by pulling out the retainer pins at the front of the drawer sliders. A right angle pick fits nicely into the loop, just pull out, then forward.
Once all the drawers are out it's easy to get at the back retainer pins that hold the sliders to the inside of the box. On reassembly attach both front and rear retainer pins into the sliders then install the sliders into the box followed by the drawers.
Next I drilled out the rivets holding the lid along the hinge, scraped out all the flakey rust I could then poured in a gallon of vinegar everywhere. It collected in the bottom. Next day I wrapped rags all around it that were soaked in vinegar and stuck it in a plastic garbage bag over night. This took another gallon of vinegar.
A few days ago I read further up in this thread about someone who had the foresight to go buy a rubber tub big enough to submerge the whole box, wish I'd have thought of that! I'd done my new lathe bed with the rag method and it worked well but a complete soaking in a tub would have been far more simple and effective. Next day I scraped and wire brushed the remainder of rust off it and sand blasted what rust was left.
I then straightened all the bent drawer faces and sliders.
Then I sanded it and used 1 rattle can of primer to seal all the bare metal.
I found some textured paint to satisfactorily (to me), match the original brown wrinkle paint. I was trying to do this on the cheap so didn't want to order the original paint from Kennedy and wait for it to arrive. What I discovered was this textured paint doesn't give you the coverage of regular paint so I had to drive around and find 2 more cans of matching paint. It is multi coloured with browns and black particles and has a gritty sand like texture which hides the roughness of the previously rusted surfaces. Since I was not doing a full restoration and didn't want to strip the felt from inside the drawers this paint blended well with the wrinkle paint I'd left on the inside of the drawers. If I did this again I would use some hammertone paint because it would be easier to clean throughout the new life of the box.
So far I'm in for:
$20.00 .................Purchase Price
$10.00 .................2 gallons Vinegar
$50.00 .................5 cans of rattle can paint
To reassemble the lid, handles and fixtures I used solid rivets. I had some round headed copper ones that matched the latches nicely.
I clamped a rivet set upside down in the vice so I could place the round head into the round divot of the rivet punch so I could pound on the back side without flattening out the round heads.
The chrome latches and handles were in bad shape with the chrome badly peeling off and rust on full attack.
I sand blasted all the chrome and rust off them and found some bronze paint in my old paint stash which complimented the brown colour. The actual handles were dipped in a can of liquid rubber which gave them a nice feel.
I riveted the lid on and the 2 straps that hold the lid from flipping too far backward and voila! I was done!
Now comes the task of collecting a bunch of tools to fill the drawers with, ah shucks!
It's going to hold measuring tools etc. for my new lathe which is off by itself and away from my main work area.
