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Craftsman 6500 Toolbox Restoration.

dcarden

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Joined
Oct 28, 2013
Messages
57
My wife's father was killed in the line of duty just before she was born. Her mother gave her this Craftsman 6500 series toolbox a couple of months ago and said it was her father's. The toolbox spent several years of it's life in the engine compartment of her mother's houseboat at the lake and it was showing it's age and was extremly rusty. I disassembled the box and ordered new latches and handle brackets through Sears. I used my Electrolysis tank to remove the rust, I used auto body filler to fill in the rust pits and rustoleum primer and rustoleum hammered gray paint. The semi tubular rivets for the latches were a pain but worked out once read more than I ever wanted to know about rivets online. In the long run it is not economically feasible to do this but since it was her father's it was worth it.
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PJNJ

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Sep 20, 2013
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1,047
Location
Iowa
Looks fantastic and you did a great job. And you created a real family keepsake for you wife.
:beer:
 

InkedForLife

Active member
Joined
Jul 22, 2012
Messages
36
Location
PDXish
Oustanding! I am thinking of doing a restore on one of my 65xx's, do you have a link for the latches and handle brackets?
 

bonneyman

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Apr 22, 2010
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8,799
Location
Desert SW
Oustanding! I am thinking of doing a restore on one of my 65xx's, do you have a link for the latches and handle brackets?

Yeah, I could use that info as well.
I've been forced to clean and re-use latches on my 6500 restores.
 
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dcarden

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Joined
Oct 28, 2013
Messages
57
Ebay, I measured the old ones and replaced them with Stainless Steel.
 

Aerogt01

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Nov 5, 2014
Messages
227
I have 2-3 of these, all inherited from my dad. I hope someday I can restore them to this level. Nice job.
 

jim

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Joined
Feb 26, 2005
Messages
284
Location
wi
Very NICE! How did you apply the hammered paint? Spray out of a can? Spray with a gun? Brush? Roller? Jim
 
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dcarden

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Joined
Oct 28, 2013
Messages
57
I used the rattle can. You really need to practice with it, if you treat it like regular paint it will go on dry and leave a finish that feels like overspray. Really need to put the stuff on super wet to the point it looks like you have fish eyes in the paint. The Craftsman Chest and Cabinet I have dated 1968, I will use a spray gun.
 
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dcarden

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Joined
Oct 28, 2013
Messages
57
Thank You to everyone for the compliments. We live in a time where things are so poorly made and then thrown out when it breaks or when we are done with it. Even though I could have replaced the toolbox with one off of Ebay for $30 and saved a quite a bit of money. It was nice to find replacement parts still available and the box was built back then with enough material to withstand some abuse and wear but still be rejuvenated all these years later. Hats off to this forum with all you guys do with tools and your projects.
 

Virgil Cain

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Joined
Feb 26, 2011
Messages
406
That is excellent work.

What's the secret on doing the rivets? I've never done any riveting except for pop rivets.

Wish we had some bigger photos.
 
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dcarden

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Joined
Oct 28, 2013
Messages
57
I had the box painted and spent months trying to figure out a way to squeeze the rivets without paying $300-400 for a rivet squeezer. I bought an old rivet squeezer for $85 on ebay when I first started my research. When it came in I realized I couldn't use it because it wasn't made to replace the dies for tubular rivets. The clamping part was flat on both ends. Then I bought a vintage rivet press for $30 on ebay because I noticed it had a dimple on one end and thinking that it was old it should press a tubular rivet. I was wrong about that as well, it did not have enough travel but would be perfect for brass snaps.

After spending weeks of researching different tools and not being able to justify spending hundreds of dollars to squeeze 12 rivets. I was working on an old bench vise i'm restoring for myself and while I was waiting on primer to dry I decided to try different methods in getting the rivets properly squeezed. Since the rivets come 100 to a pack I had plenty to get practice with. This is the method that ended up giving me the best result. I placed the bracket in its place and put masking tape to hold it and then put the two rivets in their place and put masking tape over the heads to hold them in place. place the toolbox face down on a brick paver covered by a towel with the rivet head on the ledge of the paver. I took a center punch to the tubular rivet and hit it about three times (not a lot of room inside the box) and you can feel the rivet expand. Then took a another center punch that was more blunt and rolled the rivet even more without splitting the rivet. Then I used a ballpeen hammer and flattened the rivet out.

I have an old Craftsman Rally Box with woodgrain on the drawers I am going to restore, but before I start on it, I am going to build a press that can utilize the standard rivet dies and be able to reach all the rivets on the box.
 

pendragon1998

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Mar 24, 2012
Messages
3,733
Location
NE Georgia
I have an old Craftsman Rally Box with woodgrain on the drawers I am going to restore, but before I start on it, I am going to build a press that can utilize the standard rivet dies and be able to reach all the rivets on the box.

I know this is thread necromancy, but I am interested to see if dcarden ever built the rivet press.


Very nice restoration, btw.
 
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