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102x160 custom car and restoration shop

carzilla

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Oct 22, 2010
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100
In 2010 I built a 74x80 storage "barn" for my car collection and documented the build here. In 2013, I lost my job as a result of the of the manufacturing plant where I worked closing. It took a year to find a job with significantly less salary and I decided that I would never be without a "plan B" again. I have been building and restoring cars for me and my wife for over 30 years. I decided that going into the custom car and restoration business made perfect sense since I am the car guys car guy. My credentials are a collision technology degree, a mechanical engineering degree, and a MBA (whatever that's worth is questionable to be honest)

Business plan, revenue projection, cash flow analysis, conditional use permit for a rural business, SBA application/approval, talking to umpteen banks, loan application/approval, architectural drawings, general contractor quotes, revised quotes, bleeding money for expenses, logos, advertising, on and on and on. Brings us to January 23, 2020 and construction started on the shop, a 102x160 state of the art custom car and restoration shop. The name of the shop is Blue Collar Muscle Rods & Custom. On the internet http://bluecollarmusclerods.com/ and on Facebook https://www.facebook.com/BlueCollarMuscleRods/ I won't be posting a ton of photos here since the internet site will have all the photos under the 'shop tour' tab and I can post to FB quickly and easily without having to link to Photobucket. Check often or like the FB page to get updates in your timeline. Construction is likely 5-6 months. The original 74x80 build link is in my tag line and also on my website. I am looking for new clients and new team members. I am located in East Leroy, Michigan, southwest part of the state about 30 miles north of the Indiana state line.

I am posting the rendering of the shop. The shop will be split in the middle with a masonry block wall due to the size of the building and the corresponding fire codes. One end will be used for assembly work and will include a break area with a large table, restroom, and a four post lift. The shop office and a larger break area will be on a mezzanine and include a full bathroom, TV, sofa, table, and mini kitchen. The other end of the shop will be for fabrication, body work, and paint. This side has two rooms where we will work on cars to control the dust from migrating throughout the shop.. The room farthest from the view is the room where we will paint. These rooms are 20x27 and will provide ample room to work around the cars but also allow moving tool boxes and welders. Out of view is a two post lift.

If you are local, traveling on business, looking for a road trip, or looking for the right shop to work on your hotrod, please look me up for a tour and some great car talk. Eric Meyer 269-209-9276
 

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carzilla

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Oct 22, 2010
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I agree, this is a hell of a "plan B" lol. Please keep us updated here, it will stir up a lot of interest as this is probably one of the larger builds. And I don't use facebook :)

ok, I will continue to post here. My first post in January received no comments so I thought either no one was interested or everyone was following on the website or FB page. :)
 
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carzilla

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Oct 22, 2010
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After three straight days of rain, the guys worked hard today. The steel roof is removed and shingles down on that part completely. Plus, more sheeting and shingles on the southwest corner.
 

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carzilla

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wow, this is plan "B"? awesome. hope you do great things with this

LOL! Yeah, plan B. It's unsettling when you think you have a stable job (after all the order backlog was significant) and by 8:30 in the morning, you're talking about a severance package instead of attending the morning production meeting. So now my fate is up to me and God, not the corporate elites.
 

meathooker

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Dec 10, 2013
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Location
Iowa
Looks great so far. My apologies on your job - best of luck on this endeavor.

Yet another non- facebooked here. Please keep the updates coming.
 
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carzilla

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Oct 22, 2010
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Good day today on multiple fronts! The concrete was cut where the water supply and drains need to locate. This concrete was in the existing part of the shop. After the concrete was pulled up and moved out of the way, the plumbing contractor roughed in the pipes. Then the concrete contractor moved in to start moving and leveling the sand. And the roof is finished! I had the contractors cornered today!
 

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16again

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Nov 25, 2010
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Location
Boynton Beach, FL.
WOW! Here I was thrilled by my little 18 x 24 garage. From the looks of your project that might be the restroom in your shop.[emoji23]
Congratulations!!! Wishing you all the best.


Sent from my iPhone using Garage Journal
 
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carzilla

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Oct 22, 2010
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WOW! Here I was thrilled by my little 18 x 24 garage. From the looks of your project that might be the restroom in your shop.[emoji23]
Congratulations!!! Wishing you all the best.


Sent from my iPhone using Garage Journal

Thanks! Although I don't have a huge restroom, I will have two, one with a 5' shower.
 
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carzilla

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Oct 22, 2010
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new shop video showing completion of the roof. Eric

 
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carzilla

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The shop is ready for concrete. Should be about 130 yards.
 

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carzilla

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Yeah I need to follow this.


What kind of cars do you have for yourself?

My wife is also a car enthusiast so we have several cars. A couple 60's Novas, 70 Camaro, 60's Chevelles, 80's Mustangs, a 65 Belair and the oldest currently is a 1941 Packard 4 door sedan that I will resto-mod in the future. We built and sold a 32 Ford and a 41 Willys in the past. After building the 32 Ford, every hotrodder should own and drive a 32 Ford for at least one summer, they are a really fun and neat car.
 
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carzilla

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I admit that a concrete floor isn’t **** like a perfect paint job, ported cylinder heads, or a new turbocharger. Unless it’s your concrete floor and then that IS ****. The concrete crew started by pouring 30 yards.
 

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ned911

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Oct 16, 2012
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Damn!!!! Too bad you are in Michigan, my '88 Mustang needs some love although I still drive it most days as my daily. Got some twist which has messed up the driver door alignment. Has sub-frames but still got the twist.
 
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carzilla

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Damn!!!! Too bad you are in Michigan, my '88 Mustang needs some love although I still drive it most days as my daily. Got some twist which has messed up the driver door alignment. Has sub-frames but still got the twist.

I work on cars from all over if you want to ship it up here. I have access to a frame machine and measuring software if I need to pull a car back into the factory specs. I have some Chevy's but currently my only twin turbo car is a.....1988 Mustang. Check it out>>
I am currently doing a rotisserie respray on it.
 

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carzilla

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More progress on the shop. First, the firewall is taking shape. The firewall is 4 layers of 5/8" drywall and one 1" layer of "shaft wall" It's called that because it's the same material used to line the elevator shafts to provide fire protection to stop the spread of fire from floor to floor. It's installed in metal studs, UL certified, and the green stuff in the photo. Next is the mezzanine that will have the shop's office, lounge, full bathroom, mini kitchen, TV, and over the top coolness. Under the mezzanine will be a 1/2 bathroom, break area, and mini kitchen. Also, the electricians continue to install tons of conduit and metal clad wiring and the lights on the outdoor patio are installed and wired.
 

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carzilla

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More progress.

1) Main customer entrance. There will be a car parked in this area greeting visitors to the shop, in the back left are the stairs leading to the mezzanine and in the back center to the right of the stairs, the break area is taking shape under the mezzanine

2) Shot showing the mezzanine from the sky lift, stairs going to the second floor and the mezzanine bathroom framing/location

3) Framing of the fabrication rooms

4) Mounted electric meter box

5) Shot directly in front of one fabrication room, these rooms are 20' wide and 27' long. These rooms will have doors and exhaust fans to pull the dust out of the room and keep it from migrating throughout the shop.

6) Paint room framing showing the rectangular spaces where the lights will be located. There will be five 50" lights down each side, two in the rear wall, and 6 in the ceiling. I mounted the lights 18" off the floor and the top of the light will be at 36".
 

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pbon

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Looks awesome to me. Great business name! Hope you make lemonade out of the lemons.
 
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carzilla

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Oct 22, 2010
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Paint room, as in Booth ?

A collision shop paints cars every day but it's not clear to me how many cars I will be painting and how often so I'm not spending money on a commercial booth right now. Instead I'll have a room devoted to painting and nothing else. The room will have eighteen 18"x50" LED light fixtures, a variable speed exhaust fan, sealed doors, and commercial paint booth filters to clean the incoming air.
 

matt_i

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Mar 14, 2008
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SE Michigan
Great build!

I'm curious if you are using your personal tools & machines to get this rolling or are planning to have some "company machines" that are going to arrive?

Do you paint your own cars and in general are you going to hire some employees (part time, moonlight-per-job, or real full timers)?

I'm also curious if you have work already lined up for the day the shop opens or if that would just detract from the building project at-hand?

Sorry for so many questions but I am interested in your approach. :)
 
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carzilla

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Oct 22, 2010
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Great build!

I'm curious if you are using your personal tools & machines to get this rolling or are planning to have some "company machines" that are going to arrive?

Do you paint your own cars and in general are you going to hire some employees (part time, moonlight-per-job, or real full timers)?

I'm also curious if you have work already lined up for the day the shop opens or if that would just detract from the building project at-hand?

Sorry for so many questions but I am interested in your approach. :)

The shop has some equipment currently but some new equipment is planned.

Vehicles are painted in house. I build cars full time and employees are "real full timers" Part-time help is available when needed

As soon as the shop is completed and equipment is put in place we will resume working on client vehicles.
 

Kevin54

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Jan 12, 2005
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Urbana, Ohio
Damn!!!! When you can pull a concrete truck inside and still have to move it around...that is the definition of a shop!!!!:bowdown::bowdown::bowdown:
 
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