Sweet thanks for all the info guys! It does appear to have that unused port you mentioned bob. Where did you have that unloader line leading to on yours? Also, i'm guessing that to adjust the pressure cutoff, you open up the box that says "DO NOT ADJUST MAX PRESSURE" and tighten the screw with the spring on it? I think i'll normally run it at 120, but would like to have the option of cranking it up to 150 if I need to for things like crank pulleys if needed.
Just checked the safety valve, it says 150psi. Are they one time use? Or are they spring loaded and just release the excess pressure? Any ideas on how to figure out a build date on it? Also! The air filter looks pretty ridiculous, how should I go about upgrading it?
What psi does it cut off at? I have never seen one with a 150 psi safety valve, most were 125 psi with a cut off at 110 to 120 psi. A small single stage compressor would struggle to pump up to 150 psi and would take a very long time to do it. Also, you would want to stay at least 10 psi below the safety valve rating, as they tend to start leaking air before the rated psi is reached.
The safety valve is just a simple spring valve setup, it will reset itself if working properly when the psi gets below its psi rating. As for the air filter, if origiinal, might be a felt pad. I have not found an adapter to mount on one to use a modern air intake filter. I had a friend machine a plate of 1/4" steel with an npt bushing so that I could mount a new filter/intake.
Here are a few pics of the unloader line.
1/4" copper tubing, flare nut fitting on each end, ran underneath mounting plate to front of compressor to the pressure switch. I used wire wrap to keep the copper tubing from rubbing or rattling. It is easier to start from the front near the switch and run it back to the opening at the motor, gently bend the tubing up and out of the opening as you feed it from the front...
Here you can see it (from the front, and above) coming out from under neath the mounting plate going to the pressure switch...
Then making a 90 up to the bottom of the pressure switch, to another flare nut...
You will have to change the pressure switch to one with an unloader valve in it to do this. Could you post a pic of your pressure switch with the cover off?