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Bull's Old Barn: Gonna Need Some Help *Updated 11pm 3/6*

Bull

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This thread is going to take me a while to create. I will edit this original post until the photos and details are up to the present day, so check back for additional pictures and descriptions.

Here is the situation in a nutshell: I have an old barn. My grampa built it from reclaimed lumber from a mill that was torn down. It's not particularly great from any historical or craftsmanship standpoint. But, he built it and I want to use it. I've done some work to it over the years, but need to do a lot more. The ultimate goal is to turn it into a clean, weather-tight space where I can store things that will help to keep my basement and other, newer barn uncluttered. Household stuff upstairs, and vehicles, parts and equipment downstairs.

I don't know how much it will cost to get it into that kind of condition. I know enough about building to get myself into trouble, but nowhere near enough to know my *** from my elbow when it comes to coming up with a good plan for a big project. I'd like to do as much of this by myself as possible, for financial reasons. But, I do have a builder who I use and who treats me right/does nice work for a good price.

These are the oldest digital pictures of the barn that I have, and were taken sometime after I moved here in 1999.

FarmSnow5.jpg


FarmSnow6.jpg


FarminWinter2.jpg



Sometime prior to 2004, I had a builder come here to look at the barn and talk to me about what it would cost to save it. His solution was to tear it down, as he said it would take an easy $50k to get it into shape, maybe more. Thankfully, I found a fellow that my cousin used around her farm, who had experience saving barns. He's not a professional, but he has saved a number of barns over the years, and he didn't charge much money. Before he and I started working on the barn, this is what it looked like.

Barn.jpg


Barninside.jpg



The front wall of the barn, to the right of the sliding door in the pictures above, was just shredded. No sill, and the 2/4s going down to the concrete had turned to dust, been partially sistered, and turned to dust again.
Barninsidesillrotted.jpg


Barninside2.jpg


Barninside3.jpg



This pic and the one that follows are of the old pig and cow stall in the far end of the barn.
Barninside4.jpg


Barninside5.jpg



Upstairs was nasty. Lots of old hay, pigeon and bat ****. I learned to work hard on this farm when I was a kid. That included taking in hay, which was hot, sweaty, and torture for someone with pollen allergies. I remember it fondly, now.
Barnupstairs.jpg


Barnupstairs2.jpg


Barnupstairs3.jpg



The next few pics show some progress that I made in cleaning out the inside of the barn so the fellow and I could start working on it. I knocked out the back wall that was separating the old pig/cow pen from the rest of the space.
Barninsidesupports.jpg


Barninsidesupports2.jpg


Barninsidesupports3.jpg



Update 7:30PM
Ok, so now I will show what work was done a few (8?) years back. I spent about $8k. This covered partial straightening of some walls, new sills on 3 of 4 sides of the barn, sistering all wall framing on the first floor, cutting two new openings on the front wall of the barn, adding some headers along the front and back walls, and redoing the supports in the middle of the span i.e. the stuff keeping the upstairs floor in place.

Barnsidingremoved2.jpg


Barnwithcars.jpg



The new sills are made from hemlock, I think 6x6 or 8x8, I can't recall. In fact, I think all of the lumber that Chum (a Cambodian fellow) and I used was hemlock from a local mill.
Barnsiding.jpg


Barnsiding2.jpg


Barninside-1.jpg



In this shot, you can see some of the column and header work that Chum did, and the new windows that we cut into the east wall of the barn, where the old cow/pig stalls were.
Barnnewwindows2.jpg


A view of the two new east-wall windows. We also added three new windows to the back (north) wall.
Barnnewwindows.jpg



The west wall of the barn was sort of like a ski slope: it gradually curved out from the top to the bottom. Chum did some work to reinforce/recreate the corner post, using a bunch of dimensional lumber. He also dug out the old cracked concrete chunk that was under this corner of the barn, and poured a new footer. Despite not doing what I would call a professional job, the footer remains uncracked and doesn't seem to have settled; I just checked it today.
WestWall2.jpg



This picture should give you a sense of how much the bottom of that wall kicked out. Also, this is the one side of the barn that we didn't put a new sill on. There is no sill. For some reason, the 2x framing just comes down and rests on blocks, unlike the other three sides of the structure.
WestWall.jpg



Chum got it much straighter. The whole barn still has slopes and twists and leans and bends, but it is better than it was.
WestWall4.jpg


We added one window to the west wall, and an entry door. Chum did not do a very good job installing this door, and I never use it. In fact, I think I lost the key for it. I always just enter through the equipment bays.
WestWall3.jpg


After Chum left, I power washed most of the siding and then painted it. It looks great in these pics. The work has not held up, though, and everything looks much less bright today. I will post those, most recent pics later.
FrontBays.jpg


FrontWhite.jpg



DSCN0378.jpg


DSCN0577.jpg
 
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elevator joe

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Re: Bull's Old Barn: Gonna Need Some Help

Looks like a pretty nice building to start from, for the most part. Is it structually sound? Maybe some steel beams and pillars could eliminate some of the other pillars in the middle of the building and open up some space. Just a thought looks like fun good luck
 

64dragnwagon

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Re: Bull's Old Barn: Gonna Need Some Help

Read the thread "Philly barn saving" and you will learn a lot. It looks like it has good bones and could be saved. Get advice from someone who knows then try to do as much of the work yourself and the expense will be reasonable.
 

camarotoolman

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Re: Bull's Old Barn: Gonna Need Some Help

59K? That builder must be on crack! Looks like a good building to me, it not leaning or falling in. 1st, get all the junk out so we can see what needs fixed. The roof is next. Its high so you might want to contract that out. I would patch any holes the put a heavy coat of moble home coat on it. Get some lally? columns to jack up and re pair any rotted framing. Siding can be repaired and painted, or just cover it with steel, vinyl, t-111. If it were mine, I would go to a saw mill and buy hemlock siding, I think that would realy good on the barn. ith so many construction guys out of work, I wouldn't think the labor would be that much.
 

NUTTSGT

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Re: Bull's Old Barn: Gonna Need Some Help

Get the foundation in order first,everything else needs a good footing to sit on.
 

JoeMopar

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Re: Bull's Old Barn: Gonna Need Some Help

Bull I would think about building a temp. wall inside along an exterior wall that you intend to repair. Cut the studs up a couple of feet, run pressure treated sills and then pull the walls in and sister full length studs along the old existing ones and then piece in the 2' or whatever measurement of the rotted portion of the existing studs were cut off. That should really beef up the walls and get them back where they belong.
 

mitusa

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Re: Bull's Old Barn: Gonna Need Some Help

Get the foundation in order first,everything else needs a good footing to sit on.

Looks to me like you need to take some of the surrounding area down a little to keep water away from the barn......

And I would leave the metal roof. Might see if it's leaking anywhere, but I would only use silicone to fix any leaks. The roof......I likee.:thumbup:
 

theoldwizard1

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Re: Bull's Old Barn: Gonna Need Some Help

Get the foundation in order first,everything else needs a good footing to sit on.

I agree, with the caveat make certain you have it structurally sound enough that it isn't going to fall down, especially if you have to dig new footings.
 

walrus

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Re: Bull's Old Barn: Gonna Need Some Help

Foundation and roof, thats what kills old barns. If the roof doesn't leak, thats money in the bank, you can take your time working on it. I love barns and hate to see them fall apart. I see them in disrepair all the time in my travels in Maine. A good roof keeps them standing even when they look like ****
 

NUTTSGT

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Re: Bull's Old Barn: Gonna Need Some Help

Looks to me like you need to take some of the surrounding area down a little to keep water away from the barn......

And I would leave the metal roof. Might see if it's leaking anywhere, but I would only use silicone to fix any leaks. The roof......I likee.:thumbup:

I whole heartedly agree. You may need to lower the surrounding area to help draw the water away. Keep the grass cut too, it'll allow the ground to dry out along with the lower walls. As you work on the footer/foundation, make sure you back fill with some stone to help get the water away. It wouldn't hurt to runn a footer drain around the barn out to the pature somewhere, maybe to a drywell.


I'll second the metal roof, once the foundation is fixed, get it painted or coated. Paint it before you do the siding or paint the walls, you don't want roof paint on the outside walls.
 

ct71rr

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Re: Bull's Old Barn: Gonna Need Some Help

Bull I would think about building a temp. wall inside along an exterior wall that you intend to repair. Cut the studs up a couple of feet, run pressure treated sills and then pull the walls in and sister full length studs along the old existing ones and then piece in the 2' or whatever measurement of the rotted portion of the existing studs were cut off. That should really beef up the walls and get them back where they belong.

Looks to me like you need to take some of the surrounding area down a little to keep water away from the barn......I likee.:thumbup:

What these guys said. I would remove enough ground/earth so that the bottom of the sill plate is at least 8" above ground. That is a beautiful building you got there. Very nice lines! Keep the pics coming.
 

cowboy73

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Re: Bull's Old Barn: Gonna Need Some Help

Is this wide enough to put a concrete block? You could put a row of blocks right there. A single row wouldn't be that hard to lay. You wouldn't have to get them perfect. If you can put a row of block there that could help shed a little bit of water and keep the framing from getting wet.
 

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Bull

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Re: Bull's Old Barn: Gonna Need Some Help

Hold on a sec, fellas. The posts I have made above don't tell the whole story yet. As I said, it will take me a couple installments to get the whole story up-to-date. I will post some more this evening, to show what progress was made when the fellow I mentioned and I worked on the barn a number of years ago.
 

LawnDart79

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Re: Bull's Old Barn: Gonna Need Some Help

It pisses me off that the builder would tell you to tear it down. For 50K, you're not going to replace it with an equivilent structure.

Replacing your barn with a no-character, junk in 30 years, cheap *** pole building would be nowhere near as nice of a structure as what you currently have.
 

Nowater

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Re: Bull's Old Barn: Gonna Need Some Help

Years ago I lived on a horse farm owned by a painter. When he barn's roof started to rust, he painted it silver. There are lots of rust treatments out there now. Look into them, and then paint it with fibred coating (like for mobile homes) or just use silver or white paint.

One could make a very weathertite structure by spraying the inside with polyurethane foam an inch or two thick. Thicker is better, but will cost more. In either case the foam will it more airtight. Yes, you'll have to do some patches first. I'll wait for updates.
 
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Bull

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Re: Bull's Old Barn: Gonna Need Some Help

Added some more pics and details. They take the barn to the fall of '04, if my memory serves. Will try to get the last batch, taken today, up this evening if I have time.
 

Tarnished

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Bull,
Wow! :drool: What a wonderful barn. Your task in life is to save it... You will love it, and we will all think that much more of you for doing it. Plus your grandfather will guide you along the way. We have lost to many of these old treasures already. If your grandfather built it then you HAVE to repair it. No choice!
You are one lucky fellow, IMO... :beer: AWESOME! (can you tell I'm a barn nut?)
Follow these next steps carefully:
1) Most important....You WANT to save it! Good! :thumbup: See steps 2-4
2) KEEP IT DRY
3) KEEP IT DRY!
4) KEEP IT DRY!
These old things will outlast all of us if we can keep the water out. Do whatever it takes to stop it, divert it, shed it, stop it from migrating up from the ground and running down from the top. Get it to run away from the floor/slab foundation and the wood. All of the wood! Believe me it is a killer! From your pics this is probably what caused most of your damage. How is the roof? Will it hold for a while so you can do post and floor reconstruction? You have to get it back on sound legs! You don't seem to be in too bad a condition really. What year was she built, do you know?
Your looking good so far. I've done 3 so far, and would do it again if I had a chance. I will anxiously watch this post for further development's.
 

colt zantop

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

very cool barn! looks to have good bones. I would love to have a blank canvas like that to work with. some day......some day....... :)
 
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Brad54

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

I remember years ago someone telling me that when the roof of a barn is bowed along the top ridge, that if you look at the building from the end, you'll see the walls are pooched out in the middle of the barn.
To fix this, guys will take a come-along, or several of them, and secure them to anchor points on the walls, and will snug the ratchets up one or two clicks every few days or once a week, and slowly bring the walls back into shape, which raises the roof ridge.

I've since come to realize that building restoration is a lot like car restoration... you have to look at what's causing something to sag or whatnot on the building, and fix it by undoing the changes, or moving things in reverse.

I thought about that with the pooched out wall on your barn.

The barn looks great! I'd love to have a barn like that.

-Brad
 

NUTTSGT

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Whoa, stellar update Bull.



We shall quit calling this Bull's old barn and give it a proper name. I deem it a proper name. . . .



The Bull Pen






Sorry, I believe that as close to Pontiac blue as we have. ;);)
 

Frank The Plumber

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Nice. The barn looks really good. I had some troubles with those Pontiacs sleeping on my lawn, they can be hard to scare off the grass and you have to trim around them.
 

letz4wheel

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Beautiful old barn with a ton of known history.....what more could you want:beer:
 

fergus

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

This ain't Bull's first go-round at saving old buildings...probably not his last either I'm guessing. Nice story Bull. I"ll be tuned in.
 
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Bull

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

I'm pretty happy that there is this much interest in an old barn like this.

I just finished my school work for the evening, it's a few minutes shy of midnight, and I am beat. The next update is going to take some time. I took a lot of pics of the barn as it sits today, all of which need to be uploaded and placed in the original post, and I need to add captions to some of the photos, too. I'll try to do this tomorrow.

I am going to have a ton of questions about various issues, too. I hope some of you guys will stick around.

BTW, my budget for this year isn't huge. I will probably have to tackle this in stages. If I am lucky and thrifty, I can maybe throw $2k at the barn this summer.
 

letz4wheel

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Damn the torpedoes...we don't need no stinkin' budget...we want to see progress :willy_nil
 

70redbee

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Is Chum still around? Sounds like a guy not afraid of work but needs someone to watch over him to do things right. If his price is fair, I see no reason not to use him. I know you are a teacher, are your kids at school old enough to work for you to do small jobs? When I was 16, I worked with one of my teachers on the weekends, I learned a lot, made a few bucks and he got me cheap. This is just a thought. If not your students, how about checking with the other schools and other teachers. Looks good so far, so keep us updated and don't forget to tell all your other friends.
 

1948

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

cool barn, good to see it coming along nicely.
 

Outlander

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Great thread. As a city guy I always wonder about the potential of old barns I see in the country. You have done it justice! More pictures please.
 

Wingnut65

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Congrats on taking on the challenge to save the old barn. Adding the doors and windows to make it functional for you makes perfect sense. And that new wood that Chum put up will extend its life for another generation.

Can't wait to see the current state of affairs.
 

NUTTSGT

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

I am going to have a ton of questions about various issues, too. I hope some of you guys will stick around.

BTW, my budget for this year isn't huge. I will probably have to tackle this in stages. If I am lucky and thrifty, I can maybe throw $2k at the barn this summer.

I'll plan to stick around for this one. :beer:
 

ed_v

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

I think this is great Bull. Kudos for saving a piece of your families history. I look forward to your updates. Thank you for sharing.

Ed
 
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Bull

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Re: Bull's Old Barn: Gonna Need Some Help *Updated 7:30PM*

Apparently, there is a limit to the size of a single post. My last update that I just tried to make to the original proved to be too large, so I will make it here, below.


EDIT 3/6 11:03PM

I took these pics over this past weekend to show what the barn looks like now. The paint from a few years ago is failing, the upstairs of the barn is a gross mess, and the downstairs is stuffed full of things that either need to be organized or tossed.

100_7327.jpg


How much should I even worry about the walls being curved/bent, whatever? I took this photo to show the lack of anything approximating straight on the west wall, but I'm not sure that the extent of the lean is shown here.
100_7328.jpg



The siding is in rough shape, in my opinion. It's heavily weathered, and there are plenty of gaps. If I want the building to be tight, this will have to be addressed.
100_7329.jpg


This is a pic of the bottom of the west wall. Chum straightened this wall by moving the bottom in, as it was kicked way out. The result is that the siding rests atop the concrete blocks in this section. It's a great place to collect water and promote rot. Not sure how to address the issue.
100_7330.jpg


The floor in the bottom of the barn isn't terrible in many places (a few are heaved up and cracked) but it isn't pretty, either. This section at the rear of the mustang used to be dirt. I poured some new 'crete from ready-mix bags, and I am surprised how well it has help up, despite being so close to the water runoff from the roof and not having a proper base underneath it. Anyway, for the floor, I'm not sure what to do. Maybe patch the really bad areas, then pressure wash and paint? I just want it to be clean and decent.
100_7332.jpg


100_7333.jpg


I can't recall now why there are trenches like this in a couple spots on the floor. But, I will patch them.
100_7336.jpg


100_7339.jpg


This is probably the worst part of the floor, in the middle bay. Really badly heaved and cracked. Time to bust up and repair.
100_7338.jpg


100_7343.jpg


Do the beams and posts in the middle of the span that Chum installed look ok to you? Over the years, I have thought that maybe he undersized the beams, especially the one where the old cow/pig stalls were. My eye sees a bit of a bend in it.
100_7340.jpg


100_7347.jpg


100_7348.jpg


100_7349.jpg


One thing that I really dislike are the doors that Chum made from boards. As you can see, as the wood dried, these huge gaps formed. And, with doors like this, there is no kind of tight seal around the perimeter, where it meets the header, sides, or floor. Just means it's super-easy for bugs, mice, dust, water, and whatever else to get inside.
100_7344.jpg


I do like these headers that Chum added along the back and front walls. I worked with him every day that he was here, but I knew zero about building at that time.
100_7345.jpg


100_7346.jpg



Here is a view looking up the sort of rough staircase that Chum built. I think I should probably do something to seal off the top floor from the bottom, since it's so gross up there and I will likely have to deal with it some time after getting the downstairs in order.
100_7342.jpg



At the top of the stairs, looking up into the space.
100_7351.jpg


The west wall. Look at the height I have up there. So much potential for storage, and maybe a basketball hoop. The 2xs for the wall seem sort of undersized and spaced too far, don't you think? And, on this wall and especially the other wall, you can see big gaps in the siding.
100_7354.jpg


East wall
100_7359.jpg


Roof structure
100_7355.jpg


100_7362.jpg


Raised area of floor on the west-side of the barn. I think my grampa did this to be able to fit a taller vehicle in the bay below.
100_7356.jpg



Looking towards the front of the barn. I think you can see the old hay door behind some of the car parts.
100_7357.jpg



The next few pics show issues with the siding pulling away from the east wall, which seems to be leaning outwards a bit.
100_7366.jpg


100_7368.jpg


Also, this belt, or whatever I should call this horizontal band of lumber that the long 2x4s extending to the roof rest on, and which the shorter ones leading down to the sill **** up against, is rotten in places.
100_7369.jpg



I like having bats, but this is disgusting, and I've got to keep them out if this space is going to be used for anything. Also, this area of the floor, which is directly above the mid-span beam that Chum installed in the old cow-pen section, is lifting up. I don't know why. It did not used to be that way. Makes me worry about structural issues.
100_7365.jpg


East wall. Yes, that it half of a Firebird. I have White trash roots with Ivy League veneer, I guess.
100_7371.jpg


The foundation has some cracks, but is in better condition than many old barns I have seen. And, I don't have the budget or skill to replace a foundation, so I think I have to live with it. water drainage is a big problem, and something I can address on a low budget, I think.
100_7374.jpg


100_7375.jpg



South-east corner of the building. I took the picture to show how some of the siding is pulling away about halfway up, but I'm not sure it shows.
100_7370.jpg



Look at the banana-twist on the back wall. It sags and curves, I think. Again, not sure how much it matters. The sills are new and the interior has all that new framing, so maybe I just live with the sag and, when I redo the siding, try to trick the eye or something.
100_7373.jpg


100_7372.jpg


100_7376.jpg


100_7377.jpg
 
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Wingnut65

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There is a lot of potential still in that place. Not sure if trying to straighten the bowed and curved walls would help the longevity of the building, or just add to more complications getting it dried in. I haven't any experience with old barns or the direct board on frame method of construction, so I will leave those comments to those that have knowledge. I'll help where I can.

For the beams that may be getting tired, it would be easy to jack them up to level and sister either 2x8's or 2x10's on either side of the beam to add more strength. Those are big timber beams, but since there is noticeable sag with no loads above, adding more lumber would help beef it up.

For the wall gap at the slab, (pic 4), it looks like that is flashing that is away from the wall. The wall to slab intersection really does need flashing, but it needs to go up behind the bottom most siding board and extend out and down over the slab. That will drain anything coming down the side of the wall outward instead of inward.

The gaps in the doors and walls will need to be addressed to get the place dried in. When the building is completely dried in, the rodent and insect problem will be reduced or eliminated. Caulk is probably out of the question on this place, but would work for most small seams. For the door, it really should be re-built with a sheet of plywood over framing and then the boards on the outside can be more cosmetic.

The upper end walls appear to have the 2x4's spaced correctly, which is typically 16" or 24" on center. With that height, I'd go no more than 16", which that looks close to (possibly its at 18"). But with that height, I'd have used 2x6's. If you are concerned, you can double up 2x6's to each 2x4 to strengthen that wall. I'd be more concerned if it were a new building, but if the original construction has held up this long, it may just need a couple reinforcing 2x6's added to it.

The cracks in the slab will be there until they get fixed. With that I mean that if a leveling pour was put on top of the existing concrete, eventually the existing cracks will migrate up through the topping pour. Removal and replacement may be the best way to fix the damaged floor locations for good.

And I wouldn't worry about closing off the stairs to the loft. Do that and it will be ignored and the collections of stuff will just grow. Keep it accessible and it will be more useful to you. You also may want to put down some plastic or something to keep the guano from destroying the wood.

Nice looking place, Bull. :thumbup: Can't wait to see the progress. BTW, my cousins are in Attleboro and keep telling me about that white stuff. Now I understand.

Edit: BTW, I found out in the test section that there is a 10,000 character post size limit. Useful trivia if you need it...
 
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1948

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honestly man i think you might as well just leave the curves how it is, just clean up the interior as much as you can, and fix any structure issues like rotting wood ect. as far as the foundation being out past the wall, i think your best option is to rent or find someone with a partner saw(concrete saw) and cut it flush with the wall. then rip off the siding in sections, install plywood and weather shielding. then reinstall the siding, make the siding go over the top of the foundation by about an inch. then i would re install the frames and give the entire thing a super heavy coat of paint. once that was done i would install better bigger gutters on the sides where it looks like there is some? with downspouts that shoot the water way out from the building. i would also put some sort of drain pipes underground in areas where you think water is accumulating, and send it away with the gutter water. once you got that far, you can relax and work on the interior changes you want.
 
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1948

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but also id like to point out that if you ripped off the siding in sections that would allow you to fix the bows in the walls if you wanted to do so.
 

theoldwizard1

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Re failed paint.

First maybe there are some old time professional painters around who can add to this.

First, and obviously, paint will not save rotted wood. It has to be replaced.

Second old barn wood is dry. It wants oil ! Use an oil based primer and add some linseed oil and some thinner. I don't remember the proportions. Maybe about a quart of linseed oil to a gallon (or was it 5 gallons) of paint ? The thinner is needed so that it is easier to apply and the oil can get into the wood before the thinner evaporates.

Bad news is, it has to be brushed. Work in the shade so that it does not dry too fast.

It will take a couple of days for the linseed oil to dry. Once dry, you can use latex or oil as a top coat.
 

NUTTSGT

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I'd run a string from one vertical post to the other to measure the sag of Chums beam he put in. Off hand, it appears to be sistering something but I can't tell from the picstures.

As far as the siding, the best thing maybe to cover it with soem metal siding to make it water tight and seal it up. I know it costs some cash and that's not what you want to hear.
 
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