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What works best to cut thick rubber mats

Ryanps8

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Sep 27, 2011
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I have some thick rubber stall mats that I want to cut and use around the shop. What have you all found the best tool is to cut them straight and clean?
 
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jjjrmx5

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How thick?

If similar to a welcome mat or rubber car mat, then a utility knife and a metal straight edge.

If in the 1/2" th hard mat and above category, you get into band saw, jig saw, dual blade saw or mini circular saw territory for me.

Again, guided with a metal straight edge or fence or a clamped straight temp wood guide.

If ur really good you can do a grease pencil line or chalk snap line as a cut guide and free-hand the cut.

Thicker the mat'l, the bigger tool ya gotta go to. But you knew that. :)
 
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mgoehner

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May 20, 2009
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Last summer I helped install those mats in 4 horse stalls. We laid the mats down on some scrap wood and cut them with a skil saw. Worked great
 

fury9

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skilsaw with the mat on a piece of plywood,snap a chalk line or make a mark that is visible of some type and set the blade to depth and cut away! ^^ You beat me to it! haha
 
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enrare

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Has anyone used the stall mat material or conveyor belt for a workbench top cover? Have pics?
 

darkk

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Are you going to use the mats to stand on? Aren't they a little hard for humans to stand on or are they a good alternative to the others available?
 

Jbullfrog

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Are you going to use the mats to stand on? Aren't they a little hard for humans to stand on or are they a good alternative to the others available?

They are pretty close if not the same as commercial anti fatigue mats. I have some from a factory sale that I cut isolators out of. Anything is better than standing on concrete all day.
 

Krokodil

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I use conveyor belt top for my workbenches. Normally when you get them they give off a lot of black rubber from being burnt in the sun. After a coating with your favorite flour polish they are as smooth a stainless steel! I'll post some pics later.
 

darkk

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They are pretty close if not the same as commercial anti fatigue mats. I have some from a factory sale that I cut isolators out of. Anything is better than standing on concrete all day.

The ones I saw at Tractor Supply looked like bits of rubber all repressed into the mat. It did seem pretty firm, but as been said, anything is better than standing on concrete all day...
 

Lynch3811

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Feb 6, 2012
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I just did this and the easiest way is to use a utility knife and spray it with wd40. Cuts like butter.
 
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Hogtown

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I used tin snips when cutting new liners for my tool box out of 1/16 rubber. Worked out well.
 

daparrothead

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The ones I saw at Tractor Supply looked like bits of rubber all repressed into the mat. It did seem pretty firm, but as been said, anything is better than standing on concrete all day...

I bought one of the thick ones from tractor supply to put in the bed of my truck, that sucker is heavy duty 90lbs !
I have one I plan to cut up for other uses, make isolator pads for my new air compressor when it gets here.
So I am very interested in the easiest methods for cutting these monsters.

Oh and I was told these are made from recycled rubber, tires etc.
 

enrare

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Go to Lowes and get the Kobalt branded large box cutter knife in the section with utility knives, blades, etc. Slices thru thick horse stall mat without a problem.
 

kythri

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I just bought a 4'x8' 3/4" thick stall mat, and cut it into 2'x2' sections with a utility knife. Cut pretty easily.

When I'm constantly moving from underneath a car and back up again, these things really save my knees.
 

drivesitfar

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I've cut hundreds of these 3/4 inch recycled rubber horse mats with utility knives, sawsalls and a jig saw. they all work and I saw either in this thread or on a Crossfit thread that some guys use a skill saw. if that works i'm going to that method next.

by the way the 4 x 6 footers by .75 thick horse mats sell here in my area for about $40 last year and you can pull your truck or trailer up next to the skid. they weigh about 80 pounds each so the young guys at the feed stores are not happy to help load them, but they do if you ask nice.

what are others paying for these?
 

oldtom

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Dec 15, 2010
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if you rubber mats are like conveyor belting use a shape Stanley knife a straight edge and can of wd40 or equivalent ,scribe line spray on wd40 and recut you can cut thought 3/4''belting in two cuts keep hand in two cut.
 

Rookie2

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The one i bought at tractor supply has a terrible smell from the recycled rubber, I couldn't leave it in the garage.
 

ssentt

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I heated my utility blade up with a propane torch and those 3/4" thick mats cut like butter. :thumbup:
 

Steroblan

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Northern Calif
I cut heavy conveyor belt at work with this method with exellent results. Use a straight edge to mark the cut line with a white pencil or other visible marker. Then partially fold the belt or mat so the cut line is near the center of the fold on the outside. Use a razor knife to cut along the mark. The belt will cut easily and amazingly peel back to keep the blade from binding. No heat or lubricant is required. It's a one man job but a helper to hold the belting in place helps.
 

Benjamin12

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Aug 6, 2015
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I've also had good luck with a NEW, SHARP utility knife blade, and patience (and a cutting guide - but I was working on some rather irregular shapes.) Cut dry.

There may be a "knife" blade for the Sawzall out there - it won't give you anywhere near as ratty a cut. I've been able to use find (24TPI or better) hacksaw blades on this stuff. It takes time, but gives nice cuts. For further assistance or more information you can click here hope i offered some help.
 

ChevyZ71

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Jan 21, 2012
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If I have to cut a mud flap for a truck at work, I use a circular saw, I was skeptical the first time that I had to use it, but once I did it worked great! Clean straight cuts every time.

Sent from my VS985 4G using Tapatalk
 
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