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Scotty's Garage refurbishment - 1700sq/ft of Aussie Mancave

blownhemi

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NSW, Australia
So I've been in my current house for about seven years or so and the block we're on is about 2580sq/m (bit over half an acre), which means we've got a fair bit of space.

One of the main virtues of the property, besides the decent house, is the rather large shed I've got out the back. It built out of the slimline concrete blocks and it's about 18.5m long and 8.5m wide (roughly 60x30ft) with the walls 2.85m tall.

I've had up to 8 cars in there at a time, but I'm trying to get the garage organised so there's more cars on the outside than inside at the moment. Part of the problem is that my father has just passed away and I've inherited a shed load of tools. So of these, I'll keep some (anvil, big MIG, decent tool boxes, etc), and others I'm planning to sell and give the money to mum. So at the moment there's plastic containers filled with tools everywhere.

Here's some pics of the outside.

The front door is fairly large and slides sideways behind the wall.
DSC_7165.jpg


Here's down the length of the shed on the house side. As you can the see the concrete blocks are untreated and it's fairly wet here at the moment. There's one window down this side, the other side is completely bare.
DSC_7164.jpg


The backside of the garage facing one street. We live on a corner block and there's a lane on the side of the shed door with a double gate for access.
DSC_7160.jpg


Here's a shot inside. You can see there's three rows of corrugated fibreglass sheet in the roof for more light but most of it's mouldy and rotted.
DSC_7166.jpg



Now, it might seem like a dream shed, but it's got some problems. Mainly the roof leaks like a sieve through the rotted fibreglass sheeting. Hail storms and high winds haven't done it any favours with plenty of small holes and one rather large hole, and it's probably 20 years old. There's also a problem with moisture finding it's way through the untreated blockwork, which makes the place fairly cold and unhospitable in winter. Plus the floor is also fairly rough and also untreated.

The large hole has a kiddies pool parked under it at the moment to collect water as it comes in.
DSC_7168.jpg


A fair bit of moisture finds its way through the walls making the place quite cold.
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The floor is quite damp under the fibreglass sheeting where it leaks.
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It's also rough in parts
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Plus birds love to nest in my shed
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I'm hoping to get rid of a fair amount of tools soon, most of this stuff is slated to go.
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Keeping Dad's anvil though. Dad used to do alot of farrier work (shoeing horses) and he had this anvil for many years.
DSC_7172.jpg



Okay, so what's the plan. Well firstly I want to fix the roof, which probably won't be too hard once it stops raining. The gutters can probably use a touch up too but they're not too bad.

Then I want to fix the blockwork where needed (not quite sure how to do that), and then seal and coat the garage walls. I'll probably use Dulux One Shot sealant for that and then work out an exterior colour scheme. Any suggestions?

Once I stop getting moisture on the inside I'll probably coat the inner walls as well and then line & insulate them with something. I've been thinking about 6 or 7mm plywood which will be light enough to work with but heavy enough to hang things from if I wish.

A also want to coat the floor in some kind of single colour epoxy (probably grey), but before that happens I'll need to do a fair amount of work to the floor, or possible reconcrete the floor completely.

Throw in some extra lighting and organising of the shelves, spares and tools and hopefully I'll be getting somewhere.

Here's how the shed looks at the moment
DSC_7167.jpg


Don't look for this to be a quick and easy project. Finances, weather and time will see this as a fairly lengthy exercise.
 
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Tims Arrow

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Oct 19, 2011
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Melton Vic
Scotty
once you get some lazer light in the damp should reduce a lot and keep the ute nice and dry . Sorry about your Dad its a tough time but you will get thru it. For the rest you seem to have it sorted out a veranda out the front and a coat of paint would work wonders.

Tim
 
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blownhemi

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Scotty
once you get some lazer light in the damp should reduce a lot and keep the ute nice and dry . Sorry about your Dad its a tough time but you will get thru it. For the rest you seem to have it sorted out a veranda out the front and a coat of paint would work wonders.

Tim

Thanks. Yeah, the VE Valiant ute (A-body Mopar utility for the American's out there) was Dad's. He gave it to me before he passed away.

Just got to find a good price for the Lazer light stuff.
 
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blownhemi

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Spent some time in the shed today cleaning off the bench, moving it and then setting up a back board with a bunch of plastic bins to oganise my bolts and stuff. I didn't get any pics today but I might tomorrow.

The intermittent rain is ******* me off. I want to fix the roof.
 
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blownhemi

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Went shopping today.

Bought enough material to fix the roof panels, and enough wood to make a solid work bench 2400mm x 600mm.

Wife isn't happy I spent money on bench materials though.

Should be a decent bench. :)

Better get those pics uploaded too.
 
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blownhemi

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Sometimes you have to start small.

While the weather has been so crappy I started with cleaning and organising my main work/reloading bench. I also decided to relocate it close to the power point as well and stick the "tool cupboard" in the corner.

I also decided to screw a backing board to the bench and installed the parts trays at the same time. Believe me when I say this is the cleanest the bench has been in a loooong time. By the way I lined up the backing board with the bench, not the wall, and with a couple hundred kgs of Torqueflite transmissions and torque converters on the shelves they've distorted enough to make it look wonky. Might have to make some vertical supports for strength.

DSC_7212.jpg


This cupboard has been slated for power tools. It already had some drawers in the bottom section but I decided to fit shelves to the upper section to slide my tool case in.

Forgot to take a before shot, so here's a starting shot. The shelf the case is sitting on was the only one in the cupboard when I started. I recycled some timber from and old lounge suite to scre two vertical rails on the left and then I'm fitting horizontal supports for the shelves as I go.
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Here it is with all the shelves in place.
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And now with the cupboard back in position (and the door refitted) and with a bunch of case in place. I'll have to label the shelves so I know what's in each shelf/case.
DSC_7211.jpg


Hopefully the weather is clear tomorrow so we can fix the roof off the shed and really start getting things underway.
 
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LJ_L67

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Australia
I'm jealous of the amount of space you have there, I can never fit a decent size garage on my block. That will be a nice workspace when you're done!

... and that maroon VN Commo QTR-456, wasn't that the V6 quarter mile project car from street commodores?
 
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blownhemi

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A little progress gives you alot of encouragement. Do not rush into anything you are not sure about until you have ideas. Looks like you will need a good heater in the winter.

Love the use of the kiddies pool :lol:.

Thankfully the kiddies pool is officially redundant today. We've fixed the hole above that part of the shed.

... and that maroon VN Commo QTR-456, wasn't that the V6 quarter mile project car from street commodores?

Yep, that's V6 Vengeance. Well Spotted. Once I get things organised I'll get stuck back into the VN and get it back on the track.
 
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blownhemi

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We did alright today. One side of the roof fixed. It took us a while to get organised. My father-in-law was helping me and while he's pretty handy he's getting old and you have to watch what he's doing. Nearly put his full body weight on the polycarbonite panels a couple times. I ended up telling him I had no desire to scrape him off the shed floor (it would be a 3m+ fall onto concrete or vehicles). He's also a bit wild with the drill and missed the rafters a couple times with the TEK screws (thankfully in the corrugated iron and not the new poly panels), but that's nothing a bit of silastic can't fix. But in the end I couldn't do it without him, so I'm grateful for his help.

Here's what we started with today. The old fibreglass sheets are rotten and mouldy and full of holes. The piece of timber is to stop a wind gust ripping the old sheet away they are so flimsy.

DSC_7268.jpg


Comparison of the new stuff to the old stuff. We're using Suntuf polycarbonite sheet in the Opal colouring (from Bunnings at $32 a 3m sheet) which lets 45% of the light through. Was looking at going clear, but that lets 98% through and I reckon it would have been way too bright.
DSC_7277.jpg


The old disease-ridden kiddies pool with this week's water in it. Thankfully this won't be needed anymore. :)
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The difference is night and day. We've still got the other side of the shed to do but even on an overcast day like today we're getting an amazing amount of light inside. Formally dark corners are now nice and bright. It'll be interesting to see how we go in summer.
DSC_7280.jpg


My father-in-law taking a phone call while on the roof. He's down here helping out for the moment and taking a break from home. His wife of 45+ years just left him (she decided to hook up with her childhood sweetheart), so it's good for him to get away plus it was great to have him there helping my wife and kids while I was away helping my mum deal with my father's death.
DSC_7285.jpg


Anyway, one side done and now we're semi-organised the other side should be a piece of piss. No more roof leaks! yay!
 
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Devildogs

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You hardly even need light fixtures in that place. Your father in law looks like sea captain with that berd and cap. You know who the people are that you can realy count on when they sign up to climb up on a roof.
 
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blownhemi

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You hardly even need light fixtures in that place. Your father in law looks like sea captain with that berd and cap. You know who the people are that you can realy count on when they sign up to climb up on a roof.

He's a good old bloke, but he's one of those guys that likes to give a running commentry of everything he's doing or about to do. Don't get him on the phone or he'll talk your ear off for hours. But friendly as anyone you've ever met and will do anything for you, regardless of whether you want it done or not.:) Loves to potter around our place fixing things, but go to his place and the gutter leak like sieves. :)
But I hear you about climbing on the roof. I hate it. The older I get, the more fearful I get of heights. As a kid I thought nothing of jumping off a roof, nowadays I hate even climbing ladders.


Had a late start today because I was looking after my son this morning. Alex is 3yo and has Cerebral Palsey. He requires full time care. You don't have to be in the room with him constantly but definitely within hearing range. He can't walk or talk and his movement is limited, but he's the happiest kid in the world - always smiling. So my wife was doing her shift in the local craft shop and that left me housebound this morning.

But we managed to get out on the roof for a couple hours this afternoon, before the skies opened up, and got two more sections done. Just one to go now. It's fantastic how bright it is now. But not too bright. We had full sunshine this morning and so I ducked out into the shed to check it out and it was just perfect.
 
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blownhemi

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So we managed to finish off the roof today and take another load of **** to the tip (old roofing panels and such).

The difference is amazing.

Before
DSC_7167.jpg


After
DSC_7289.jpg


So happy with the result and it cost me just under $350 to do.

We managed to get a start on the new work bench today. All the hard stuff is done, tomorrow we'll tie it all together, put a top on it and and fit the wooden cabinets they've been designed around. Should look awesome when it's done. I'll do a full build thread with dimensions and materials is anyone is interested.

DSC_7296.jpg
 
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blownhemi

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It is a great space, but it makes me sad that I haven't used it to it's full potential yet. When I think about all the car projects I've done with so much less, I just shake my head. I've got all the tools and space that I need, now I just need to get it organised so I can use it to it's potential and get some of my projects done.

In particular I want to get my Valiant ute finished. I started it a few years ago but got to the point where I wanted to start striping paint, but the holes in the roof always made me hesitate. So the project has stalled.

This is what I started with. Slant six 225ci and 3-speed manual
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Here's where it's at currently. It's behind the pile of boxes at the back of my shed. :(
dsc_3135.jpg
 

morfmedia

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London, England
Great work. Now you have more light and less damp things should soon dry out although we've been having tons of rain in the UK too! Keep up the hard work
 
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blownhemi

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Today was all about finishing the new bench. I'll do a separate thread on the bench build but it's come up very nice.

Here's the finished product. I've built it around two existing wooden drawer sets I managed to rescue from one of my old employers when they were going to bin them. I previously had them stacked on top of each other but this meant the lower set was always painful to get to. Now they're easier to access and it looks beaut. Build thread can be found here

DSC_7335.jpg



The other big news is I finally have some cars back in the shed. Between organising tools and stuff, and doing the roof and the bench there's been no real space to park. Now my Ute and Wagon are back inside. Now to clean up some more.

DSC_7347.jpg
 
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blownhemi

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Lots of tidy up yesterday, with more to come. Today was spent driving to town to get more building supplies - plywood, timber and some flat pack pantry cupboards for the wife - and then assembling cupboards for her craft room.
 
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blownhemi

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Like the bench made from AXE superstructure, one of the neater ones Ive seen :rocker:

Maybe Ive missed it, but what did you use for a top on the new timber bench?

Edit: scratch that, found it in the build thread, time for me to stop speed reading..

Well spotted. We used to have so much left over from building AXE exchanges that one day the boss said, "All that **** can go to the tip". So I loaded up the truck and drove it home instead. No tip fees, no problems.

System 12 sucked because it was basically plug and play so there wasn't really anything left over.

Still got a fair bit here if I need another AXE bench, but to be honest the wooden bench is so much nicer that you can't compare them. But the AXE bench is good for general jobs and mounting my reloading press.

I was going to top the wooden bench with a masonite top, something that can be beaten up and replaced, but for the time being it can stay like it is. Might make a receiver mount for it so I can mount my bench grinder or small drill press, or even the anvil. Plus I want to fit a power point to the bench as well; probably in the centre between the top drawers.
 

racingtadpole

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Can i ask what is AXE.

Its a type of equipment commonly found in telephone exchanges. The bench the reloading press is attached to is made from bits of install/superstructure kit that would have been supplied with one. Its a bit like a giant Meccano set.

Back to the scheduled thread :lol:

I have shed envy by the way, I have 20ft x 20ft available (well I will have once the reno's are finished).
 
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blownhemi

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Can i ask what is AXE. Also the new plastic panels made a huge difference. How long does one of those last. Great job

Just the add to what was mentioned above. The perforated bar material used in the first bench is left over from AXE telephone exchange installations, we used to have a bit left over from every telephone exchange I used to build and extend. The stuff is made by Ericsson and very handy for knocking up a quick frame.

As for the Suntuf polycarbonite panels they have a lifetime guarantee so they must last a while.
 
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jonahbones

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Ute brings back memories first car was a vg valiant ute (actually a plated as a dodge) worked 245 manual with a vastly amusing lsd that would lock everytime the rear suspension unloaded :)
Great teaching tool that old ute......
Good to see someone restoring them, although I still prefer sixes
 
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blownhemi

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I've kind of had enough of the sixes. I've had a bad run with hemi six oil pumps losing their drive gears so I'll go with a small block in the VF ute while my Dad's VE ute will be getting the Dodge Dart treatment and probably a mild 383 to make it look like a Dart GTS, but in ute form. Something like the picture I've attached.
 

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blownhemi

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i'll have to post up some new pictures. Finished the power tools cupboard with shelve completed for the bigger stuff, and decked out another cupboard with shelves for plastic storage containers.

It's nice knowing where all the tools are now and where they belong when it's time to pack everything away.
 
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