To avoid these ads, REGISTER NOW!

Roll Around Fabrication Table

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
I do quite a bit of reading here and thought I'd share my latest garage project.

I've done a little welding in the past, typical low quality welds which is a shame since two of my life long friends are professional welders and would teach me any time. Since I'm short on space I figured I could start learning now while I build a roll around fab table.

We are planning on selling the house next month and wherever we move I'll either have or build a shop but for now the space issue dictates it will have to roll around.

After dealing with cancer and having a new son born this last year (talk about a year of ups and downs) I was running short on cash but was determined to buy a few basic pieces of equipment and start doing/learning some things.

Basically, I built a 6x4 table out of 2" square tubing (.250"), had a top made at a machine shop I do business with, added some 1000lb casters to handle the load, built in an old Craftsman lower box to hold relevant tools then mounted some Northern Tool items, 3 in 1 bender, roll and brake, a bender, polisher/grinder, drill press and a few other items and yet still leave me one side to use for workspace and storage underneath.

Here's how it went. Don't laugh at some of my welds, they were my first using a NT 135 MIG...which btw, actually impressed my buddy who welded industrial boilers for many years, especially on 115v.

Here's my buddy tacking up the frame, making sure it's square before he turns me loose making a mess.

%255BUNSET%255D.jpg


After we flipped it over with the casters tacked on and the steel cap simply sitting on top.

%255BUNSET%255D.jpg


One of my first welds.
%255BUNSET%255D.jpg


%255BUNSET%255D.jpg


Painted black with the bottom laid in. I use SEMI professional paints for stuff like this, their primers are top notch and their black is actually automotive trim black for under the hood. Kind of a satin black and very tough.
%255BUNSET%255D.jpg
 
Last edited:
To avoid these ads, REGISTER NOW!
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
continued...

Countersunk self tapping metal bolts/screws:
%255BUNSET%255D.jpg



Pulled the casters off of my old Craftsman box and set it in before putting the top on. I wanted the top rail to act a retainer.
%255BUNSET%255D.jpg


Starting to lay out a few tools.
%255BUNSET%255D.jpg


%255BUNSET%255D.jpg


Will take some updated photos tonight after I finish mounting everything in it's final spot.

Rolls easy, is very solid with the 3/4" wood under the metal top. My 1000lb steel Ebay casters are very solid with grease zerks and brakes on all 4 corners make it a very solid setup that I can store off to the side then roll out if needed to access all 4 sides.
 
Last edited:

Vettman

Well-known member
Joined
Jan 27, 2009
Messages
443
Location
Ca. Sierras
Looks very nice. I welded some roll bars for a buddy. A welder saw them and told him "don't ever let him weld anything, ever again" :D
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
Thanks. As everyone here knows, the more you do it the better you get, so my welds towards the end were actually looking pretty good with consistent size/shape and proper penetration. Actually, all seem to have good penetration but just weren't as pretty as my latter welds.

The table is solid as a rock but I figure if one of my welds cracks/fails in the future, well, I'll just grind and weld it again.

I was VERY pleased with the NT 135 using .024 wire and 75/25 Argon mix. We had no feed issues or anything else once we had it dialed in. I didn't blow any breakers on my over taxed 115 circuit in the garage either. Perfect for the projects I have or will have in the future.
 

Always_Thinkin

Well-known member
Joined
Aug 14, 2012
Messages
300
Location
Illinois
Looking good! Have you considered adding hitch receivers to mount vice, grinder etc.? Just incase you need a larger work surface. Again great setup and keep the pictures coming.
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
Looking good! Have you considered adding hitch receivers to mount vice, grinder etc.? Just incase you need a larger work surface. Again great setup and keep the pictures coming.

Not a bad idea. The Buffalo vise is a hoss for sure but my little 6" grinder could do that. Food for thought as I haven't bolted them down yet.

I'll finish my layout and post up a few pics before bolting anything down...for a little feedback from you guys.

We hope our house sells relatively quick and once I'm in a new place with adequate shop space then I can pull some of these pieces and place them elsewhere if I want.

I plan on buying about 4 of the HF 44" boxes and build them in to some workbenches similar to this so I'll have plenty of workspace in addition to my two other 4x6 steel workbenches I also have in the garage now.
 
Last edited:

mjb

Well-known member
Joined
Jan 9, 2008
Messages
225
Location
San Diego
I like it.

My suggestion would be to round the corners on the caster mounts. My shin/ankle would find those the first day. :D
 

DanarchyCustoms

Well-known member
Joined
Nov 30, 2011
Messages
275
Location
Hudson Valley, NY
Very nice table and for a first welding project I think its something to be proud of!

Similar to what mjb said, the caster plates are the only flaw that I see. You can either round them over or next time inset the plates into the bottom frame. We do that all the time with our plates on set carts and crates. If you are worried about the weight then add an extra spreader so the caster plate can sit on both.

Otherwise great looking table!
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
I like it.

My suggestion would be to round the corners on the caster mounts. My shin/ankle would find those the first day. :D

Yeah, I thought about that and rounded them a bit so at least they weren't too dangerous but actually I've yet to hit them...I'm sure I'll get around to it though.

Very nice table and for a first welding project I think its something to be proud of!

Similar to what mjb said, the caster plates are the only flaw that I see. You can either round them over or next time inset the plates into the bottom frame. We do that all the time with our plates on set carts and crates. If you are worried about the weight then add an extra spreader so the caster plate can sit on both.

Otherwise great looking table!

Thanks, much appreciated. I started to do something like that but actually I thought I might use them to plant a foot on if I'm really applying some muscle to something on the table.

If they turn out to be a problem with my ankles then I'll take my 4" Makita to em and really round down the corners. So far though I'm not standing that close....so far.
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
Here's the basic final layout for the top. Still haven't bolted down everything but that's next. Needed to verify I had enough swing room for the bender and wasn't bumping in to everything else when I used other things too.

%255BUNSET%255D.jpg



%255BUNSET%255D.jpg


Once we get moved and I have more shop space some of this will come off and go on other benches.
 

csp

Well-known member
Joined
Mar 23, 2010
Messages
5,719
Location
Franktown, CO
My suggestion would be to round the corners on the caster mounts. My shin/ankle would find those the first day. :D

Or cut them off and move the entire caster mount plate further inboard so they don't stick out beyone the frame.
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
Or cut them off and move the entire caster mount plate further inboard so they don't stick out beyone the frame.

Me and a buddy worked around the table quite a bit last night... you actually have to work and contort yourself to get an ankle near one of those corners. The look like they are in the way but in reality they aren't.

My fat **** will hit the table leg before I ever get an ankle in there... :D
 

machine_punk

Well-known member
Joined
May 14, 2011
Messages
2,540
Location
Napa Valley, California
Looks nice! I am sure it feels good to be getting your shop set up. Looks like you've got a fair amount of fabrication tools there...looking forward to seeing pics of some projects out of your garage soon.

Kev
 
To avoid these ads, REGISTER NOW!
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
If that's one of those China 3-in-one sheetmetal machines, be careful! Mine broke the first time I used it, casting split right in two.

At 6'2" 280lbs I tend to break stuff but unless this has a cracked casting I doubt I'll hurt it too bad. Most of the work I'll be doing will be pretty light but I'll keep this in mind regardless.
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
Here's my first project for my 1 year old:

%255BUNSET%255D.jpg


stripped down:
%255BUNSET%255D.jpg


Long story short it's going to match my 69 Camaro.
2011-07-15_10-28-31_192.jpg



Going with some gokart wheels/tires/steering, paint and a seat cover to match. I have a guy that can make me some scale billet Z28 badges...etc.

Gotta make a floor, cut some rear wheel wells, mount up a goped 24v motor and batteries and an electric throttle. Should be fun.
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
The AMF 501's are the most common out there. I bought it for 175.00 and could probably sell it for twice that. But as I stated in my build thread over on camaros.net...

Now for any pedal car purists out there you will want to stop reading this now. For the hotrodders here please feel free to follow along and what should prove to be a lot of fun.
 

LG63

Well-known member
Joined
Sep 7, 2012
Messages
1,003
Painted black with the bottom laid in. I use SEMI professional paints for stuff like this, their primers are top notch and their black is actually automotive trim black for under the hood. Kind of a satin black and very tough.

Nice work! Who's your source for this paint? I tried to google, but the terms were too general.
 
OP
A

American

Well-known member
Joined
Aug 11, 2009
Messages
155
Location
Granbury, Texas
My bad... I always call it Semi.. it's SEM.

http://www.semproducts.com/

http://www.semproducts.com/product-catalog/specialty-products/primers/self-etching-primer/ The 20oz aerosol gray 39683 is what I had on hand.

http://www.semproducts.com/product-catalog/specialty-products/trim-paint/trim-black/

39143 Black. I use that in engine compartments, inner fenders, visible frame sections. Coats well and is tough. Does a bang up job on fab tables too!

Most of your Automotive paint supply stores will carry it... not so much in auto parts stores though. Paint shops only....at least around here.

After welding I will use a wax and grease remover that can be bought at any parts store, give it all a good wipe down then take some 80 grit and rough up the steel real quick, then one more good wipedown on the steel to get any dirt, grease, residues all off...let dry for 30 minutes and fog a coat of primer, let dry 15 minutes or so and start laying it on. Give it 2-3 good coats then let dry for a while and then I'll put 4-6 good coats of black on.

All of my benches are done this way and still look like new a year+ later.
 
Last edited:

Strouty

Well-known member
Joined
Mar 21, 2010
Messages
38,208
Location
Southern Maine
After welding I will use a wax and grease remover that can be bought at any parts store, give it all a good wipe down then take some 80 grit and rough up the steel real quick, then one more good wipedown on the steel to get any dirt, grease, residues all off...let dry for 30 minutes and fog a coat of primer, let dry 15 minutes or so and start laying it on. Give it 2-3 good coats then let dry for a while and then I'll put 4-6 good coats of black on.

All of my benches are done this way and still look like new a year+ later.

You do that every time you are done welding? Nice job on the bench.
 
To avoid these ads, REGISTER NOW!
Top Bottom