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Metallic Epoxy Install on Garage Floor (pics inside)

Torchy

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Feb 25, 2014
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Viva Las Vegas!
Hey Guys,

I made a thread inquiring about this a month or two ago and pretty much knew nothing about it. Well did my homework and now here I am half way through. Andy@Pure Metallic Epoxy Coatings has been a huge help. I bought everything I needed from him from acid-to-epoxy-to-spikeshoes and everything in between. He knew exactly what to prescribe me based on me having a working garage.

http://puremetallic.com/

This will be a write up for all those guys that aren't sure about doing it. It's not that hard. I'll start with a basic overview of the steps I took. Please note that these steps are unique to what I am doing to my garage floor. We are doing 4 coats total with urethane as a top coat. The coats are in this order

Day 1: Primer 54% Solids (I like that it has water content to go deeper into concrete)
Day 2: Metallic Basecoat 100% Solids
Day 2: Metallic Basecoat Effects dripped on 100% Solids
Day 3: Clear Epoxy Coat 100% Solids
Day 4: Urethane Top Coat (South facing garage, Great for blocking UV Rays)


1. Clear out your whole garage (this could be the hardest part if you have a lot of stuff:eyecrazy:)
2. Sweep the floor like crazy (sand areas that are stained or where tires go)
3. I mixed up some Tide Laundry Detergent in a bucket with water and made it strong. Pour it all over the floor (like an acid-etch) and scrub it in the whole floor with a large push broom.
4. While still wet break out your 2700 psi or greater power washer and go to town. No need to skimp on the washing off of the soap.
5. Let dry then mix up your acid-water mixture and pour your acid all over the floor. Spread your acid around the floor with the push broom. Let sit for 15 mins but dont let it dry.
6. Tarp off your whole driveway and wash acid out of garage with gentle stream of water (just a open hose works) Or use a wet vac and vac out acid.
7. Let dry and then you are now ready to put your first coat on. Before applying the first coat do a detailed sweep again just to make sure you get all the dust/dirt off the floor.
8. Fill Contraction joints with Ardex Feather Finish. (read directions on mixing. I screwed this up and added to much water and it never got hard. Had to redo the whole garage and buy another bag)
9. Tape off wall with red stucco tape (it works better on a concrete boarder unless you have dry wall touching your floor then use blue painters tape)
10. Apply primer. I cut half then rolled half then cut other half then rolled other half.
11. Apply Base coat and roll out. Whie still wet drip effects onto base coat in a pattern that allows you to exit the garage when finished. No need to use torch, leaf blower or anything crazy. Just drip on and move on.
12. Apply clear epoxy just like primer
13. Apply urethane just like primer
14. Finished!

Now on to the pics!

All my stuff came on a pallet lol




What the garage looked like completely untouched. Yes it will be more organized once put back together





Now shes empty but still dirty





This is after my Tide cleaning concoction/powerwashing





This is after the acid-etch (such a scary name for something not very technical:lol:)





So now I am ready to fill those stupid joints. Yes I know some of you are thinking I am crazy for filling but the slab is now 2 years old and it has done its cracking in those joints. I use a floor jack on a weekly basis. I don't care if my slab cracks. The pain of the joints is worse.

I don't have any pictures of the full finished joints but I made a mistake. Added too much water to the Ardex when I was mixing it and had to redo the whole joint fill job.

Doh


Notice you can see some of the finished Ardex at the bottom of the pic. That is what it should look like. (pro tip: sand the transition between your slab and the ardex for a smooth look/texture)




Got the primer all laid down





Basecoat and effects were done last night. This is as far as I am so far.







I will be laying down the clear epoxy tonight and the Urethan on Sunday. Stay tuned. I'll update the OP and make a post when I update.

EDIT NEW PICS ADDED 4/7/14

This is after I laid down the 100% solids clear epoxy on top of effects. It slightly took away from the sharpness/intensity of the design but added depth.



And this is the final. Urethane top coat added here. Geez this floor is super thick now.

 
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Skeetobite

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Wow. Looks great! I have a west facing garage I may do with the same stuff.

Can't wait to see after shots from outside.

Can you describe the method you used for adding the effects?
 
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Torchy

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Feb 25, 2014
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Viva Las Vegas!
Wow. Looks great! I have a west facing garage I may do with the same stuff.

Can't wait to see after shots from outside.

Can you describe the method you used for adding the effects?


Thanks bud:beer:

Trying to keep the garage door low to keep dust out. Will def have more shots.

Soo on the effects method I need to mention a few things. This technique is specific to the brand I used (which I linked above). Not sure if this technique will apply to other brands. It required at least 2 people but better with 3.

You have 2 different things going on at the same time. You have the base coat that you are rolling out on the floor then you have the effects that you are adding on top of the basecoat.

Mix basecoat up and pour a line very close to the wall then pour out the rest all over the floor in ribbons. Have 1 person cut in the wall while the other is rolling. By the time the cutting is done the rolling person should have a good amount already rolled out on the ground. You then take the effects (if you had that 3rd person they would only be mixing and handing off the mixed effects to the cutter/effects person) and take the same brush you used to cut and literally just drip drops of effects onto the floor but you have to drip the drops onto the already rolled out wet basecoat. Once you drip those effects, do it in a pattern that you will not walk on top of it. Also drip the effects in a checker board pattern. Don't want drops on top of drops. Also no lines of effects. A solid line of effects negates the effects.

Do all of this of course while wearing spike shoes for both the cutter and roller.
 

Dortiz

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Mar 24, 2014
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San Tan Valley, AZ
Looks amazing, I'm considering doing this in my 4 car garage soon. Currently it has transmission fluid stains, and diesel oil stains, any recommendations?
 
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Torchy

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Viva Las Vegas!
Looks amazing, I'm considering doing this in my 4 car garage soon. Currently it has transmission fluid stains, and diesel oil stains, any recommendations?

Must make sure you get as much of those stains out as possible before you put any kind of coating down.


Oil Stains:
The next item that needs to be addressed are any oil stains in the concrete. Many times a small oil stain can be cleaned with a concrete degreaser. For larger spills, treating it first with kitty litter, which is a natural poultice, will help to pull some of the oil out. Scrub it first with a degreaser to emulsify the oils in the concrete then apply the kitty litter onto the degreaser before it dries. Grind it in real good with the heal of your shoe and then let it sit overnight. Sweep it up the next day and the oil should be gone. Click here to learn more about removing oil stains.

Copy and pasted from this:
http://allgaragefloors.com/how-to-clean-a-garage-floor/
 

Skeetobite

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Awesome! Thanks for the pointers. I think I'm "in" on this and am planning the Storm Cloud effect you used. Hope I can get the same level of finish you managed.
 
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Torchy

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Awesome! Thanks for the pointers. I think I'm "in" on this and am planning the Storm Cloud effect you used. Hope I can get the same level of finish you managed.

I appreciate the kind words. The install is a process but it's not difficult. I am a pure beginner and have literally never laid eyes on epoxy in my life. Just read up and have it all planned out. I can say Andy was huge in helping me and even gave me his cell for after hours help.

Just have to follow directions and know what you're dealing with.:thumbup:
 

workhurts

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Looks good (and familiar). I guess they're doing gray primer now with storm cloud. When I was doing it, I used the black primer.

Are you putting shark grip in the urethane or just straight urethane? Good luck with the clear and the urethane. Hope you have a mask ready for the 747 ... it's stinky stuff.
 
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Torchy

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Thanks guys! I have some new pics added to OP and I am finished! I'll add a few more of the whole garage once it can walk on it.

Anyone want to recommend me some paint for my walls? I was thinking satin white with a twist.... Add some silver metallic flake to the white or a slight pearl to it...:dunno:





Looks good (and familiar). I guess they're doing gray primer now with storm cloud. When I was doing it, I used the black primer.

Are you putting shark grip in the urethane or just straight urethane? Good luck with the clear and the urethane. Hope you have a mask ready for the 747 ... it's stinky stuff.

I saw a lot of your work and it helped! Yeah I wanted to keep the floor light so Andy recommended the gray primer. Made sense to me. I didn't put anything in the urethan because I want the floor slick. Easy for me to slide around under cars when I'm working on them. I'm in Vegas so it never rains.

Yes did use the 747 and yes it did have a smell to it. It went on very easy.
 

thegarageguy

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Too bad you didn't grind it, this would of removed the broom finish from ghosting through. Also, not sure it was wise to fill and coat your expansion joints. In my neck of the woods, we have to honor expansion joints or we risk in patch popping from excessive movement.

All in all, cool effect. Good luck with your floor. Let us know how it holds up.
 
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Torchy

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Thats came out great! I have never seen a design like that before!

Thanks!

Looks good but I would like to know what it's like if your feet are wet

Hard for me to say because it is still drying/curing but I imagine it would be slippery if wet. There will never be a scenario where my floor will be wet. Doesn't rain where I live. Basically it's just me and the wife at the house. No kids and I wanted a slippery surface so it's going to work out for my application.
 
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Torchy

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Viva Las Vegas!
Too bad you didn't grind it, this would of removed the broom finish from ghosting through. Also, not sure it was wise to fill and coat your expansion joints. In my neck of the woods, we have to honor expansion joints or we risk in patch popping from excessive movement.

All in all, cool effect. Good luck with your floor. Let us know how it holds up.

I really didn't want to mess with a floor grinder. Call me lazy:/
After looking at the joints they already had cracked down the middle all the way through (2 year old slab). Also changing weather conditions is a main driver behind the expansion and contraction of concrete right? The weather stays very even kill around here so I'm not too worried about it.

I will keep yall posted!
 

workhurts

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When wet, it's an ice rink. However, I just walked on a car dealer shop floor that was just re-done in epoxy and it had some serious grit to it. It felt 100 times worse. I think they must have coated it with a layer of vaseline which I'm sure they keep handy for all of thier customers.

I really want to see a picture of a floor like this where someone put shark grip in the urethane. Maybe I'll give Andy a call.
 

muncie21

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Apr 10, 2010
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162
Location
NE Ohio
Wow, very unique flooring option.

I have a new house that's almost ready and am considering something like this for the garage floor. Couple of questions for ya:

How long from start to finish, if you were able to complete tasks in sequence?
Would you be willing to share the cost for the materials?
 

CreekRat

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Kansas
I saw this link on another forum today, awesome work!

So it's been three years, how's the effect and finish holding up?
 
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