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DIY Friedrich Breeze Dual Split A/C

tmcdonal

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Jan 8, 2013
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62
Location
San Antonio, TX
I just posted a lengthy review on Amazon, but thought I'd share it here, since I didn't see any references to the unit here before I purchased it.

I'm in the process of building a climate controlled workshop out of two bays of a detached four car garage. Total area is 16'x22'. I'm pretty handy, but hemmed and hawed on this purchase, debating on trying this DIY solution, or hiring a pro. Finally pulled the trigger and bought it through Amazon affiliate AppliancesConnection.com on 4/8/2014. The final mile trucking company delivered it on 5/9/2014.

I had previously watched the installation video, read the install instructions, and read every review for tips. On Saturday, I decided to start unboxing it, and see how far I could get along without assistance. I'm happy to report that I was able to install this completely by myself. There's one step where a helper would have been handy - final tubing bend and attaching to the wall.

Total install time was 4 hours. However, probably half that time was spent wrestling with the wall mount and the poorly designed/stupid hose routing. (More later.)

First step, remove the mounting bracket. Trying to be overly cautious, I aligned the mounting bracket on the provided paper template, only to find that the holes didn't line up. It appeared that the 3" hole location is what's really critical, so I just traced the actual hole locations on the paper template. Not a big deal. However, all of the holes measure 15" across. What? Wall studs are 16" on center. If you have a good stud finder and are really careful, you can hit them on the 15" measurements. I added a couple of extra screw to be on the safe side.

I decided to use the recommendation of an Amazon review from August 1, 2013, to cut a second hole next to the first one to help with hose routing. I bought a cheapie 3" hole saw solely for this project. Despite the mixed reviews, it worked great on the two cuts through drywall, but struggled a bit on the exterior cut through hardiplank. However, all clean cuts.

I unrolled the cable (Freon line) and figured this is where I would need help. However, I strapped the inside unit to a rolling chair and slowly fed the line through the hole. The cable had a natural curve to it, so I fed that part facing down. Every few feet I would go around to make sure nothing was kinking. Got it within a foot of the wall and rested it on top of a ladder. Here's where things got interesting.

The cable holds the Freon line, wiring, and condensate drain hose. From the right side of the unit, it travels down and makes a 90 degree turn to the left. The 3" hole is on the left, so the through wall option is supposed to make a fairly sharp 90 degree turn through the wall. However, you can't make a 90 degree turn. There's a bending shape to use, but it's for gradual turns, like 6" diameter.

Cutting the second interior hole was helpful here, but there was zero chance of getting this unit to sit flush to the wall. The main problem is that space where the cable runs from right to left is extremely tight. Even without the hole through the wall, the cable bulk protruded from the back of the unit 1/2-3/4". No amount of force could get this the cable fully into the space provide. The power cord can route on either side, so I ran that out the right side to give as much clearance as possible.

As I'm wrestling with getting this mounted, I'm thinking of more than a few ways that this could have been better engineered:
- extend the unit housing by an additional inch in the back and lengthen the mounting plate catches
- or instead of running the cable 90 degrees from the right to the left, run it 90 degrees straight out of the back of the unit

On top of this, the inside unit rests on the top mounting clips by gravity and then is supposed to snap into place on the bottom mount with plastic clips from the above. What in fact happens is the cable pushes the unit from the wall on the bottom, slightly moving the whole unit upward. Even if you could get it mashed against the wall, there's no positive pressure on the bottom clips. The clips should snap from the bottom side at the least.

I had read a review about someone not getting it to sit flush, so they finished it with trim. I was planning on doing this and was mentally looking at the curves, then it hit me. This is for a garage shop. What do I care if it's flush to the wall? I added a small bracket to the top wall above it and secured to the mounting bracket. If this was in a house where it would be plainly seen, I would be very unhappy.

This install was on top of an 8' wall. Outside, there's a good 6' of foundation, so not a ton of excess line. I ran it outside to the left for a couple of feet, then down, and back to the right. Where it turns back to the right, I cut out the condensate drain line. I ended up doing a single 18" loop behind the unit and used the attachment clips to secure this to the outside wall. Attaching the Freon line didn't go as smoothly as shown in the video, but after a few tries, I could hear the slight "hiss" as it engaged.

The outside unit is heavy and I used a dolly to get it into place. When I set it on top of the mounting pad, the pre drilled holes didn't align. The pad is plastic, so not a big deal. Final step is to attach the electrical cord retention bracket and outside cover. Each of these is supposed to be mounted with #8 x 3/4" screws. I don't know what size holes were drilled, but no amount of force could get these screws started. I finally broke out a tap and die kit and enlarged the holes.

Operation - the whole time I'm working with this, my biggest fear was that I'd inadvertently kink the Freon line. I started it up and was doing a few things before I realized it was blowing, but not cooling. I went around back and the outside unit was running. My heart sank. I went back inside to find it blowing cool air. There's apparently a couple of minutes delay between starting the unit and the cooling starting. It happened between my trips outside.

It's mentioned in other reviews how quiet this is. It's crazy quiet. I was a little concerned about installing this and having rear neighbors complain about the outside unit. It's extremely quiet as well. Maybe about the level of a box fan on medium. Very pleased with that.

This garage project is missing a wall, so I can't test how fast it knocks down the temperature. Using an infrared thermometer, I was getting readings of 86 degrees ambient temperature and the air coming out of the A/C was 50-55 degrees. I plugged it into a Kill-A-Watt meter and let it run for three hours. It used 2.75 kwh during that time, running constantly. We pay about 10¢/kwh, so running non-stop for three hours was about 28¢. The Energy Guide says it costs $78/year to run and I believe this will prove true once it's in an enclosed, insulated room.

While finalizing the install, I took the cover off of the outside unit and found a significant about of condensation (typical humid day). It didn't click in my mind when I made the line connection, but there's several inches of copper Freon lines without insulation. They were cold to the touch and dripping with water. I'll be adding some foam insulation here. This is where the maintenance is accessed, so no spray in foam insulation.

Final verdict - Can't speak for longevity yet, but all in all a good buy. If I was installing this inside a house, I would plan on having to add trim around the unit to cover the gap. Despite the install difficulties I mentioned, I'm happy with the unit for the relatively low price. However, if you keep a swear jar, the cursing you do during the install might offset the savings.

Purchased from: http://www.appliancesconnection.com/friedrich-breeze-br0412w1a-i265902.html

-Tom
 
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W0rLDWaR4

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Downey, CA
Do you have a model number for the unit?

Friedrich makes some goods products. I've used them before..
 
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tmcdonal

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The link seems to be a little screwy. If you copy and paste it, it works, but directly clicking on it doesn't work for me. Here's another way to get to it via Amazon:
http://www.amazon.com/dp/B008ONM9Y0/?tag=atomicindus08-20

It's a Friedrich Breeze BR0412W1A. It was $1599, delivered, no tax or shipping. It's the 12,000 BTU model. There's also a 24,000 BTU model that's also designed for DIY.
Here's the install video:

Yes, I've been trying to remember to take some pics as I work on these projects. I'll post them in a bit.

-Tom
 
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tmcdonal

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San Antonio, TX
Pictures

Mounting bracket and hole:
20140510_134830.jpg

Start of cable through the wall:
20140510_135813.jpg

Initial connection to condenser unit. Note non-insulated freon lines:
20140510_161228.jpg

Inside unit mounted:
20140510_184920.jpg

Mind the gap:
20140510_184927.jpg

Final outside. Note the loop:
20140513_072817.jpg

Outside back wall. I've sealed where the cable comes out of the wall, but I'm going to attach a plastic cover over it as well:
20140513_072830.jpg

If I had to do it over, I wouldn't have spent as much effort on trying to get the inside unit to sit flush. Also, on the second to last picture, I cut the condensate line to size, but I wish I had pulled the whole length through the sheath instead.

-Tom
 
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tmcdonal

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Very nice!


How was the wiring done?

The cable that runs between the outside and inside units contain the precharged freon line, wiring, and condensate drain line in a protective sheath.

If you mean the power source, that's just a 110V plug. I'm going to install a new outlet to the right of the unit for a cleaner look without a cord hanging.

-Tom
 

Idle Serge

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SE Washington State
The cable that runs between the outside and inside units contain the precharged freon line, wiring, and condensate drain line in a protective sheath.

If you mean the power source, that's just a 110V plug. I'm going to install a new outlet to the right of the unit for a cleaner look without a cord hanging.

-Tom

A simple 110V plug? Beautiful! That calls for a breezy hook up! Definitely going to consider this unit.
 
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tmcdonal

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Really? Did you buy from the same place? It took a little over a week to get to their warehouse alone. Then to the trucking company, then to the Final Mile facility, etc. No complaints, it was estimated for a month to arrive and they kept me updated with emails every step of the way.

-Tom
 

RdRasher

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Sep 9, 2013
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Eustis, FL
Any new info on how these A/C units are performing?

I'm getting spray insulation quotes now for my 24'x36' steel building and was looking into A/C units also.

Thanks!
 
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tmcdonal

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Any new info on how these A/C units are performing?

Well, I'm in the heat of Summer in Texas and am still pleased with the performance. However, I did run into a problem a month or so later. I was running it off and on to knock down the temp until I built a partition wall. One day a quick stream of water came out the right side. It had me mildly concerned, but I wrote it off as it running continuously in a hot, humid environment.

The next time I ran it, I started it and left it going for an hour. Came back and it was leaking a significant amount of water. Took the unit off the wall and found the condensate line broken. I'm 99% sure I did this in trying to force the unit to sit flush.

I got on to Friedrich's site and found part schematics for multiple units, but not this one. I called the 800 number and got a fairly quick answer of I needed to call an authorized Friedrich repair center. I complained that other schematics were available and this is basically sold as a DIY unit, so why is the breakdown not available for this one? Was put on a lengthy hold, then told he would email me the document. He also told me the part number I needed, but said no service center would sell to the public.

I got the email and it was a poor quality breakdown picture on two pages, but no part numbers were listed. (Other manuals are 20 pages.) In digging around, I found the part number he gave me was for a condensate plug, not the line. It's hard to tell, but it appears that the line that broke is molded into the plastic frame and would require a significant disassembly.

Of the drain line, I was left with a jagged inch or so stub. I tried to fit some 1/2" tubing inside the drain, but it crumbled in my hands. Left with about a 1/2" stub, I decided to try and jury-rig a PVC drain. I drilled in through the bottom and got a perfect fit using a 90 degree, 3/4" electrical PVC fitting, I then ran PVC through the wall and down. It's not the prettiest, but it's working perfectly and is a better run than the included condensate line.

So... I really, really, REALLY wish I hadn't tried so hard to get this unit to sit flush. It would have saved me a ton of time on the install and saved me damaging the drain.

Also, I'm *not* happy with Friedrich's customer support. They don't explicitly market this as a DIY unit, but you don't see people wearing Friedrich uniforms in the install videos either.

Having said all that, I'm still happy with the unit performance. I would mount it as best as you can. Don't try to force it flush and either live with the gap, or plan on framing it.

-Tom
 

cnsjones

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I bought the same unit for installation in a converted screen porch (not yet installed),

My concern is the warranty if the support you received was that bad. What do you think about the warranty for down the road?

thanks
 

Idle Serge

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Location
SE Washington State
Really? Did you buy from the same place? It took a little over a week to get to their warehouse alone. Then to the trucking company, then to the Final Mile facility, etc. No complaints, it was estimated for a month to arrive and they kept me updated with emails every step of the way.

-Tom

Hey Tom,

I purchased mine thru Total Home Supply and received it within 6 business days and I'm clear on the West Coast while they are on the East Coast--they had great customer support.

Any new info on how these A/C units are performing?

So far, not a single problem! If anything, it can get too cold :p

In all seriousness, we've been in triple digits this and last week--we have it set anywhere from 72-76°F and it gets the job done flawlessly.

I didn't document it too well but I added a few pics on my thread--take a look!

http://www.garagejournal.com/forum/showthread.php?p=4056462#post4056462
 

Trey T

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Houston, TX
Congrats! That website looks very competitive to my local HVAC supplier, Johnstone Supply.

They have the LG 12,000BTU class w/ SEER 16 rating for $900 (w/o lineset, $150 for 25ft). about 5dB less noisy than the Freirich mentioned above.
 
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tmcdonal

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My concern is the warranty if the support you received was that bad. What do you think about the warranty for down the road?

I'm not concerned about the warranty being honored. There's really nothing to the installation, so if warranty work is required, I'll call a company out. However, I'm 99% sure I broke the drain line and this would not be covered. I was looking to get the parts for it. However, my PVC solution is working perfectly. (For now. :rolleyes2 )

-Tom
 

NdTheriot3030

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Jun 10, 2015
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Tom,
Great write up on your Friedrich Breeze experience, very helpful. My situation is very similar to yours.

Question, since all of the turning of the coolant lines seems to be problematic, is there any reason why it can't be installed with the lines coming straight out of the back and not making that first 90 degree turm to run all across the back of the unit, only to turn 90 again to go through the wall?


Thank you very much,
Neil
 
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tmcdonal

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Question, since all of the turning of the coolant lines seems to be problematic, is there any reason why it can't be installed with the lines coming straight out of the back and not making that first 90 degree turm to run all across the back of the unit, only to turn 90 again to go through the wall?

Yikes - only a year later and already my memory is a little fuzzy. If I recall correctly, facing the wall, the vertical part of the bracket on the right side lines up where the freon line starts. Also, the line is pre-bent to route to the left side of the indoor unit. You're going to have to make that 90 degree turn somewhere. I think I had a similar thought at the time.

As a follow-up, I'm now a year into this unit and still very pleased. I keep it around 79 degrees and turn it down to 70 or so when I'm in there. I have to watch it as I have a can crank it down a little too cold at times. My condensate replacement with the PVC drain repair has worked well.

If I had to do over, I would still buy this unit again. On the install, I would let it sit with the gap away from the wall since it's a garage shop. If I needed a cleaner install, I would leave the gap and finish trim around it.

-Tom
 

NdTheriot3030

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Thanks again, Sir. I was a bit skeptical since I found out that Friedrich is going to discontinue this unit. I believe they are really struggling to get any service and repair folks to work on these. I can understand after all this is DIY and intended to bypass the installer.
Your write up has convinced me that this is the best choice for my needs and will save approximately $2,500, hopefully it doesn't come back and bite me.
I will be going with the larger 24000 btu unit. I'll try to post my results, however it may be a while, since this is on a new construction project and I won't have power for a while.

Regards,
Neil
 
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tmcdonal

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I wasn't aware of them being discontinued, but it doesn't change my opinion of it. Earlier in this thread, user Idle Serge mentioned going with the larger unit as well and linked to that write-up. You might reach out to him and see what he thinks a year later.

-Tom
 

NdTheriot3030

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Hi Tom,
One more question, in the manual it shows the power cord hanging on the left side of the Inside Unit, on the same side as the coolant lines.
In your pics it shows the power cord on the right as one looks at it. What side is the cord actually on?
I'm doing new construction and would like place my receptacle in the best spot to keep it all hidden as much as possible.

Again thanks for all the help.

Neil
 
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tmcdonal

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Either side. The pic right below it shows the punchout on the left side. I ended up switching the cord it to the left side.

-Tom
 
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tmcdonal

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Definitely wouldn't rule out a window unit if it works for your application - more bang for your buck with those. My office has an add on room with a "motel" type A/C unit in an wall - very familiar with that framing.

I only ruled that type out from a security standpoint. This shop area is a partitioned off area of a 4 car garage (2x2). The two entry garage doors are alarmed and I didn't want to give would be thieves any other entry points.

-Tom
 

powderMonkey

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Central Ohio
Thanks again, Sir. I was a bit skeptical since I found out that Friedrich is going to discontinue this unit. I believe they are really struggling to get any service and repair folks to work on these. I can understand after all this is DIY and intended to bypass the installer.
Your write up has convinced me that this is the best choice for my needs and will save approximately $2,500, hopefully it doesn't come back and bite me.
I will be going with the larger 24000 btu unit. I'll try to post my results, however it may be a while, since this is on a new construction project and I won't have power for a while.

Regards,
Neil

Brand new here - just going to jump on in...!

I have been right on the edge of pulling the trigger on the 24kbtu unit from Freidrich for about a week now, going so far as to call two local servicing dealers, and even calling Friedrich themselves this morning with all manner of questions. And I've been google ****** non-stop trying to glean any and all data before I buy.

That said - I've not seen anywhere that they are set to be discontinued! Where did you come across that info if you don't mind? Thanks!
 

magicrat

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Jun 18, 2015
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Everything Friedrich makes is bomb....I saw a 1940s unit alive and kicking out in the field a couple of years ago.
 

rhalsey1

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Boise, ID
I know this is an old thread, but I figure it's worth a shot. I installed a Friedrich Breeze maybe 5 years ago, and it has worked very well. But now the fan has gotten really noisy, and I cannot find any info on how to make it quiet. And apparently, the unit is completely off the market, as well as helfful info about it. TIA!
 

powderMonkey

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Jun 15, 2015
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Central Ohio
Installed mine in my garage in 2015. Use it for AC only as I have a unit heater now. Yes they pulled it from the market. Have you called them yet? Fan may be common in another unit. Reply back with any info mine will need a fan eventually too.
 
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tmcdonal

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I posted another message on this thread looking for parts. The unit wasn't explicitly sold as a DIY unit, but it sure was implied. Getting through to them was difficult and they would only sell parts through an authorized repair company. You'll either need to call in service or see if you can find a distributor to sell you parts if you can diagnose.
 

PoorOwner

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There is a thread on customer review on amazon about how to replace the fan bushing to cure the noise. With part number and all.

The bushing just holds the shaft so overtime it becomes loose and allow the squirrel cage fan to wobble and probably rubbing on stuff
 
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