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Just finished garage floor grind job

packpride85

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Just finished grinding off an old coating on my 2-car garage using the HD Clarke RS-16DC and Diamabrush coating removal tool. Figured I would throw some tips out here for others thinking about trying this as I've never used a floor polisher before.

First tip: If you've never used a floor polisher before, start in the middle of your room. Despite everything you'll probably read about how to control it, its a whole different story when you turn it on.....it WILL shoot out of control but thats ok. The handle should be adjusted so that it is right in your hip crease nearly touching it. A SLIGHT press down on the handle (towards the floor) will move it left, SLIGHT pull up (towards the ceiling) will make it go right. Push or pull slightly on the handle (away or towards you) and it will move forward/back. BE PATIENT. This will take you a few hours so don't rush it.

Second tip: If you're using a shop vac with dust bags make sure you get a few of them. You'll only be able to fill about half the bag before the weight of the dust rips it from the collar (change it before . By the time I was on my last bag (3rd one) my regular filter had to be sacrificed since the bag collar was torn.

Third tip: Even if you use the vac attachment there will me some dust. It won't create a cloud but will settle on the floor under the polisher. Every once in a while I would stop and vacuum the loose dust since it seemed to hamper the cutting ability of the blades if I didn't.

Fourth tip: So if you watch the Diamabrush tutorial video, it says to always use water. I tested it completely dry and using a very light mist and didn't really notice a difference in cutting ability. The light mist sections seem to produce more caking debris though.

The total time from starting the grind to finishing cleanup for me was 6 hours. It was about 3.5 hours of grinding with a few snack/beer breaks and 2.5 hours of cleanup/vacuuming. I went over the ENTIRE floor with my hose to make sure I got rid of that residual dust layer.

Next step: Will probably be picking up an HF 4.5" angle grinder, diamond turbo cup wheel, and shroud to do the edges/corners.
 
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Shea

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Great tips. The time it took you for removing an old coating is not bad at all.

One tip to save you time - you don't need to be so critical about removing dust from the floor until you are completely done. All the time spent on removing the dust from the main grind is going to be required again because you will still have residual dust from the turbo cup wheel that will float to the floor.
 

12ozd

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Excellent post :thumbup:
Your experience mirrors mine,except I wasn't smart enough to figure out why I was replacing bags only 1/2 full.(makes sense)

Next step: Will probably be picking up an HF 4.5" angle grinder, diamond turbo cup wheel, and shroud to do the edges/corners.
I had better results using a diamabrush instead of a grinding cup/wheel.

(They are available in 4.5" and 7" for grinders)
 

shoot summ

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Thanks for sharing, this is on my list of things to do, I have a very old peeling/chipping painted floor in my garage.

A helpful tip on the floor buffer, I ran one a lot as a kid, in relation to the handle, "raise=right", "lower=left"...
 
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packpride85

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Excellent post :thumbup:
Your experience mirrors mine,except I wasn't smart enough to figure out why I was replacing bags only 1/2 full.(makes sense)

I had better results using a diamabrush instead of a grinding cup/wheel.

(They are available in 4.5" and 7" for grinders)

Did you buy your 4.5" diamabrush wheel? Can't find them to rent anywhere.
 

12ozd

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Did you buy your 4.5" diamabrush wheel? Can't find them to rent anywhere.
I bought the 7" one at Home Depot.
I never tried to rent one, I needed to be able to use it on my time, not be worried or rushed into returning it.

( I "rent/borrowed" a 16" diamabrush from Justin@GarageFlooringllc, cheaper than 2 days rental at HD. I was able to take my time, and do a better prep job. I don't know if he does the same w/ the smaller ones or not):dunno:
Shoot him a PM.
 

Garage Flooring

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I bought the 7" one at Home Depot.
I never tried to rent one, I needed to be able to use it on my time, not be worried or rushed into returning it.

( I "rent/borrowed" a 16" diamabrush from Justin@GarageFlooringllc, cheaper than 2 days rental at HD. I was able to take my time, and do a better prep job. I don't know if he does the same w/ the smaller ones or not):dunno:
Shoot him a PM.

We can't loan out the hand tools, just sell them.
 

LegacyIndustrial

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Guys, the Diamabrush system is great especially for the DIY. However, if you have a considerable build up of coating consider renting the Edco 10" machine. It is more tenacious and you can load some weight on it to really dig in.


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Dick in Wisconsin

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Need to find concrete floor grinding equipment.

Just finished grinding off an old coating on my 2-car garage using the HD Clarke RS-16DC and Diamabrush coating removal tool.

Where did you rent the HD Clarke machine? Where did you get the Diamabrush removal tool?

I need to grind the sealer off 1000sf garage/shop floor laid down last summer so I can put Rust Bullet on. I Home Depot (in Grafton) this morning and they said they don't have device for floor polishing (I presume its a floor polisher). I will check with Home Depot and Menards in West Bend.

I also presume I need to use an angle grinder with some kind of Diamabrush wheel to do the edges. Correct?
 
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packpride85

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Re: Need to find concrete floor grinding equipment.

Where did you rent the HD Clarke machine? Where did you get the Diamabrush removal tool?

I need to grind the sealer off 1000sf garage/shop floor laid down last summer so I can put Rust Bullet on. I Home Depot (in Grafton) this morning and they said they don't have device for floor polishing (I presume its a floor polisher). I will check with Home Depot and Menards in West Bend.

I also presume I need to use an angle grinder with some kind of Diamabrush wheel to do the edges. Correct?

I got both from Home Depot.

I bought an HF angle grinder and diamond turbo cup wheel for the edges. Be extremely careful with this since if you don't lay it flat it will dig into the floor quickly.
 

Dick in Wisconsin

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Re: Need to find concrete floor grinding equipment.

I got both from Home Depot.

I bought an HF angle grinder and diamond turbo cup wheel for the edges. Be extremely careful with this since if you don't lay it flat it will dig into the floor quickly.

Found it at Home Depot in Menominee Falls.

I take it you preferred the Clarke over the Edco machine? Please confirm.
 
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packpride85

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Re: Need to find concrete floor grinding equipment.

Found it at Home Depot in Menominee Falls.

I take it you preferred the Clarke over the Edco machine? Please confirm.

Never thought of trying the Edco as the Clarke did a pretty good job. The existing coating was pretty thin and already flaking off. Maybe someone else who has experience with both can chime in?
 

LegacyIndustrial

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We use both. We use the Diamabrush for everything except triple coats of paint/coating. The Diamabrush can remove thicker coatings too but the Edco gets through it a little more efficiently. It's not always the thickness too, it can be the make-up of the material.

Also... over time you learn when to grind off and when to sand and coat over.
 

tracer55

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So getting ready to prep my floor for coating and was wandering which would be better too use. My floor was hand troweled and is not a real slick finish so wanting to get it a bit smoother before coating. Do you suggest the Edco or the Clarke machine?
 

G.NYUS

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Jan 3, 2014
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Hi there, quick question. Here's the explanation leading to the question:

Going to use the EpoxyMaster floor epoxy to do my garage floor. I decided to use a diamond brush to prep the floor. I went to Home Depot to rent the floor maintainer and diamond brush. My HD only carries the concrete removal tool not the concrete prep tool. When I told them I wanted to prep the floor for epoxy he said it would be totally fine to just use the concrete removal tool. My question to all of you is, is the Home Depot guy correct? I used the tool today any I have a friend coming over to help with the epoxy (who took a day off work to help) and now I'm concerned the epoxy won't bond properly.

This is my first attempt at floor prep. I went very slowly but it definitely looks nothing like the pics that have used the floor prep tool. I guess I pretty much want to know if I gotta tell my buddy to come back another day. Which will be tough because he took the day off. Might have put too much trust in the HD guy.

Here's a couple pics:
638e194c66332b3f65a6764d2aaeb930.jpg

b1bdcc559b2e67d1525d85a982e9997e.jpg
 
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LegacyIndustrial

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It's the same tool with less teeth. It takes longer when you have no coating to remove and shorter when you do. It doesn't look bad.


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