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Eastern PA shop addition

tweidman

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Dec 1, 2009
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502
Location
Ackermanville, Pa.
I have been mainly lurking here, enjoying everyone's builds and dreaming of the day when I can finally build or have a garage or shop that I could be proud of.
I have had functioning garages for many years, but never had the space or money to set it up the way I wanted it.

I think that day has finally come. I just moved to an awesome property that my grandfather bought back in the 50's, then he built an awesome custom home with the help of a friend. When I say he built it, i don't mean he had it built, he built almost the entire thing himself. He only contracted out three things, the tile work in the bathroom, the three fireplaces and the wall plaster.

My wife and I have been chipping away at some maintenance and updating issues with the house and property over the last few months.
The existing house has an attached garage that is about 19x28, which is fine to park the car and the motorcycles, but doesn't leave me much room for working on stuff.
So.... I am building a 28 x 32 addition with a 12' ceiling. I only have my truck to park in there, which should leave me plenty of room for my tools, work benches and project space.

Here is a front and rear elevation sketch. I have changed the floor plan somewhat, the window on the side will move forward and the door at the front will move to the back, next to the garage door. There will also be a door connecting the two garages.
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tweidman

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Ackermanville, Pa.
The first thing that had to be completed was to abandon the existing buried service line and upgrade the service to 200 amp. The existing line is somewhere in the vicinity of where we need to dig for the footers and the phone line is buried there too.
This meant digging up my driveway and trenching to the pole, what a mess that made. I was able to drop phone line and cable in the trench, so I won't have to worry about hitting any of that stuff.
 

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tweidman

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Ackermanville, Pa.
The house was sided with steel siding back in the 80's and I never liked the look of the house with the steel on it. I knew that I needed to something with the exterior in order to have the addition match the rest of the house.
I knew there was 10" cedar siding hiding under the steel, I was just not sure of the condition. So I removed some of the steel siding in order to mount the new meter base. I was pleasantly surprised to see that the cedar was still in great shape. A little sanding and some fresh paint and it should be good.
 

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tweidman

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I was able to strip the steel siding off of existing garage wall, where the addition will be attached. You can see the original color where the shutters used to be located.
In this pic you can also see my new service connection and meter base.
I now have a 42 space 200 amp box. That should give me all the room I will need and then some.
 

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tweidman

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The excavator came and dug my footers yesterday. It's good to finally see some real progress. The site has been sitting with the asphalt removed and the excavators equipment parked there for the last couple of weeks. The concrete guys should be coming on Monday to form up the footers.
 

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tweidman

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The excavator also moved my millstone that was sitting along the garage wall and placed it on the other side of the driveway where the ground was just re-graded for the service line.
 

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RSr

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Looks like your off to a good start. Would it be possible to highlight some of the methods used to attach all the various components to the existing structure as you document this build?
 
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tweidman

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Looks like your off to a good start. Would it be possible to highlight some of the methods used to attach all the various components to the existing structure as you document this build?
Sure, my understanding is that they will tie it into the existing framing. Which means that if I want to salvage any of that cedar siding, then I need to remove it before the framers tear into it.
 
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tweidman

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The footers are formed up and waiting for inspection. They should get approved today. Not sure how soon they can pour.
 

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tweidman

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The footers passed inspection and they were poured, next up, foundation walls.

We are making progress....
 

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tweidman

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is that just an illusion that the footing doesn't go all the way to the wall in the first photo?

It is tied into the existing footing from the existing garage. It looks like my grandfather poured the footers without forms, or minimal forms, on the old garage, so it spills over about a foot past the existing block foundation wall.
I guess concrete was cheap back in the 50's and he mixed his own concrete on site back then.
 
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tweidman

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The concrete guys pulled the footer forms yesterday and left the wall forms in the trench. I'm guessing that they will put up the foundation wall forms today?
 

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tweidman

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The foundation wall forms are up, rebar is installed, and we are waiting for inspection. They plan to pour today too. :thumbup:

28x32 is not looking as big on the ground as it did on paper....:headscrat
 

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tweidman

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I guess we passed form and rebar inspection. They poured the foundation walls today.:)
 

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tweidman

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They pulled the forms yesterday, I guess it will be a couple of days before they can start back filling.
I decided on a last minute change to eliminate the second man door that was originally proposed. After seeing how close they would have been to each other, I did not see the point in having two.
 

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Bib Overalls

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Jonesboro, Arkansas
Nice. For some reason buildings at the foundation stage look smaller than they really are. Once the structure is up and closed in you will be happy with what you are doing.
 
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tweidman

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Ackermanville, Pa.
Nice. For some reason buildings at the foundation stage look smaller than they really are. Once the structure is up and closed in you will be happy with what you are doing.

Yeah, I know the size will be okay. My last garage was 26x28 and had the back of a chimney projecting into the space. This garage is larger and I don't have to store as much stuff in there since I have another 2 car with an attic attached to it. I was just surprised at how small it looks at this stage.:dunno: It's making me think I should have gone bigger, even though I don't really have much more room without squeezing my driveway and turnaround space down to nothing. :sad:
 

Styx

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Location
Fraser Valley, BC. Canada
looking great that’s the same size I'm hoping to start building in the spring... Just have to wait for the city to approve my variance on size...
Keep the pictures coming...
 
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tweidman

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Ackermanville, Pa.
The excavator back filled and started to put down gravel on the floor on Saturday. They also ran drain pipes out to front so that I wont have to worry about a bunch of water/ice from the downspouts sitting on the drive out side the garage doors.
 

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tweidman

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I was washing the mud off of my driveway.
Just waiting on the framers.... scheduled for next week.
 

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tweidman

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framing started Friday
 

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tweidman

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The framers finished up for now. I finally have a feel for what it will look like.
I was only able to get this pic of the front before dark. I think when it is done it will fit right in with the rest of the house. The garage addition projects forward exactly the same amount as the center portion of the house, 6 feet.

Now I am waiting on trusses.

Also, the framers could not get my engineered header up over the garage door opening.:dunno: I told them I would help, but they did not want any part of picking it up.
 

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RSr

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Looks good, proportions seem in balance with the original structure. Strange they couldn't/wouldn't install the header, maybe they expect extra help when the roof trusses arrive.
 
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tweidman

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Looks good, proportions seem in balance with the original structure. Strange they couldn't/wouldn't install the header, maybe they expect extra help when the roof trusses arrive.

Thanks, my main goal was to make this look as integrated into the existing structure as possible.

I was almost able to get the header up there with my tractor, but the max lift on the loader was about 6" too short.

I think a different (larger) crew will be out to put up the trusses.
 
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tweidman

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I took a picture of the inside of the new shop just before I started trimming some branches on the pine tree next to the building.
The trusses where ordered last week, with the holiday, I'm not sure exactly how long they will take. My GC originally told me 2 to 3 weeks.
 

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tweidman

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The trusses were dropped last week and the plan is for framing to start again tomorrow.
 

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tweidman

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A different framing crew was out yesterday to put up the garage door header and frame out for the three "transom" windows that are up in the tray area of the ceiling.
 

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tweidman

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Today the crane showed up to install the trusses.
My GC called me yesterday with a issue. The framer spotted that the front and rear pitch of my existing roof are not the same, but the trusses he ordered are the same pitch front and back.
This creates a problem because the existing rear roof is not going to match up with the new roof. The fix will be to sister some 2x8's onto the trusses to make the pitch match enough so that the new roof will not dip below the old roof. :dunno:
 

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tweidman

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More progress
 

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tweidman

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They finished the truss modifications on Friday. The front is really starting to look like a building, I will definitely need to do a bit more tree trimming.
I should have taken a longer shot from the front, I think this will really look like part of the original house design when this is done, which was one of my primary goals. I did not want this to look like an add on. :thumbup:
 

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tweidman

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The framers finished up yesterday, the roofer may be there tomorrow.
The gable wall windows look a little weird because they are centered on the wall, but the peak of the roof is not centered. :wtf:
 

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