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Harbor Freight Torque Wrench Tear Down

Loscaldazar

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Feb 23, 2013
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2,385
Got my PI 1/4 drive micrometer torque wrench in a week or two ago, and realized I didn't need my trusty HF 1/4" drive torque wrench anymore (taiwan made). Contemplated selling it to someone, but realized it probably wasn't worth the time to get maybe $5 out of it. So what else to do other than tear it down for science!

I've always had mixed feelings about my HF torque wrench. I tested it, and it was accurate, but it was super large for a 1/4 drive torque wrench, and the scale was hard to read as well as the markings didn't line up the best on it...but it was cheap and it served me well for two or so years, doing many water pumps, tensioners, and other important low torque bolts. Never had a problem with any of those repairs.

Here's a pic next to a PI 1/4 TQ wrench. Pittsburgh Pro one is of course the larger one.


Cut off the pin holding the head on first..


Pulled out the innards! The ratchet head sits on a block (which was marked as 25, indicating that different blocks/sizes are used to bring these torque wrenches into spec, and that they can indeed be recalibrated if you so desire). The block sits on top of a holder with a plastic sleeve and ball bearings, allowing the block and holder to be pushed higher without having to rotate (since the handle is rotating to reach higher torques). Obviously the higher the block is, the more torque it takes before the ratchet head slips off the block. The holder does appear to be machined, not cast. That seems like it would be some expensive machining for a $9 tool! Both the holder and the head have slots where the block fits into, so it's not just held in by pressure.




Next part to come out is the spring. And it's a heavy duty spring for a 20-200 in-lbs torque wrench. Probably why they hold their accuracy fairly well even when stored improperly (according to another one of Popular Mechanic's tests). Would take a lot to fatigue this spring!


Last thing was to remove the handle and see if anything neat was there (because why not???). Little more work with an angle grinder and the handle was cut off, and I found something that actually truly surprised me.

The body of the torque wrench has a slot cut through it that mechanically limits how far the torque wrench can be adjusted up or down. Meaning that you cannot loosen these torque wrenches too far and have the internal springs and such fall out of alignment/fall apart, and you can't over tighten it and stress the spring. Not a bad feature for a $9 torque wrench!



The ratcheting mechanism is also pretty familiar. It's the classic proto design, but unlike the 72T Taiwan design, this only has 2 teeth on each pawl, and 44T overall.


Pretty cool for $9. Some reasons to not like them (hard to read scale, rough locking mechanism that I always need pliers to unlock, and it's way too large for a 1/4 drive torque wrench), but also some surprising design features showing that these weren't just assembled to be as cheap as possible, but there was some though that went into them.

So here ends the factual part of this post, please feel free to start telling me about your 3rd cousin's uncle's brother's old college roommate who used one on his engine and had his suspension fall apart, his dog shot, his wife divorce him, the IRS investigate him for tax fraud, and had terrorists threaten to kill him because he used a Harbor Freight torque wrench.
 
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dnschmidt

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Oct 3, 2014
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Location
Phoenix, AZ
I have six harbor freight torque wrenches that I use in a particular way. Each is set to a specific torque that I commonly use and marked with a label indicating that torque as measured by a calibrated torque meter. They typically are slightly off from their values as shown on the handle but I don't care. I know they are right on according to a precision instrument. I never back them down (highest value is half full scale) and I check them every three months and they never change. For $9 a piece they simply get it done and this is from a guy that sells one of the best torque wrench brands in the world Eclatorq Digital Torque Wrenches (these are private labeled by MAC) and I've got a garage full of them. I typically use my HF torque wrenches. If they work they work, what else is there to say.
 
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Loscaldazar

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Feb 23, 2013
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2,385
edit, here is the CDI (recent snap on), see p.9

http://www.cditorque.com/RepairManuals/ClickWrenchRepair.pdf

This is just fore some comparisons for those curious.

Thanks for adding that!

Really weird they wold stamp the left and right pawls.

It's really easy to put a pawl in upside down (and thus on the wrong side) without noticing. Probably greatly helps the worker who has to put together a hundred or even more of these an hour.
 
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thurman.

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Aug 10, 2016
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Location
Louisville, Kentucky
This was a very nice write up. I think I am going to keep mine. One question I got for you. When you did use it did you hear the click or feel it? Of course when torque was reached.


Sent from my iPhone using Tapatalk
 
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Loscaldazar

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Feb 23, 2013
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This was a very nice write up. I think I am going to keep mine. One question I got for you. When you did use it did you hear the click or feel it? Of course when torque was reached.


Sent from my iPhone using Tapatalk

The 1/4 drive I only ever felt it "break" when torque was reached. My PI and pretty much every other 1/4 does the same too.
 

stikman56

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Jun 12, 2014
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My daily driver ACTUALLY still runs properly, and I used one to do a head gasket replace 30,000 miles ago. It's certain I'm going to have all those issues you mentioned though, sooner or later. They work, and they're pretty accurate from everything I've ever found on them.
 

kirkkw

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Mar 13, 2011
Messages
115
Location
Leander (Austin) Tx
So here ends the factual part of this post, please feel free to start telling me about your 3rd cousin's uncle's brother's old college roommate who used one on his engine and had his suspension fall apart, his dog shot, his wife divorce him, the IRS investigate him for tax fraud, and had terrorists threaten to kill him because he used a Harbor Freight torque wrench.

Even my wife laughed at that which is quite an accomplishment.

I intend to carve out a small round place in a 2X4 for a place to rest the torque wrench head, then attach weights hanging by a wire/cable on a one foot arm to test the accuracy of my torque wrenches.

90 degrees between 1 foot long arm and handle of torque wrench holding up 25 pounds would measure 25 foot pounds? I am correct in this?

If so, I don't need a special machine to test the accuracy of the wrenches. The key would be the accuracy of my weights.
 

guy48065

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Aug 12, 2012
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637
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Calibration Lab
Great write-up! You didn't need to cut the handle--the large black nut unthreads & then the handle can come off. For $9 who cares, right?
They ARE surprising for the money--especially that little ball-bearing shuttle that keeps handle rotation from torquing the block. This helps repeatability.

I've never seen that range-limiting slot in ANY torque wrench, but where I work there's only a couple in-lbs wrenches in the whole facility.

BTW the recesses that center the little square block are very shallow so it IS possible for the block to get out of place if you back the setting too low for storage. Seen it many times.
 

A-R-K

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Apr 30, 2016
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Even my wife laughed at that which is quite an accomplishment.

I intend to carve out a small round place in a 2X4 for a place to rest the torque wrench head, then attach weights hanging by a wire/cable on a one foot arm to test the accuracy of my torque wrenches.

90 degrees between 1 foot long arm and handle of torque wrench holding up 25 pounds would measure 25 foot pounds? I am correct in this?

If so, I don't need a special machine to test the accuracy of the wrenches. The key would be the accuracy of my weights.

That's correct. If it's a click type wrench you just have to set the weights down very gently.
 
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