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Abrasive Chop Saw or Dry Cut saw

isuhunter

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Aug 27, 2011
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532
Curious what everyone has and recommends? Looking for something <$250
 
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shawhite

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May 28, 2014
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Less than $250 range I would recommend the abrasive chop saw. If you want to go up to &400-$500 range I would say mk Morse dry saw.
 

crewchief888

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Dec 3, 2009
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NW indiana
if you want an abrasive chop saw, i'd recommend the ridgid.

it has a cast base vs. the stamped steel bases most other saws have



:beer:
 

Ign

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Jul 7, 2006
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Butte Peak ND
What sort of work?

Hobby or light pro?

What exactly do you anticipate cutting? ie size and w.t.? Any solid stock? Do you ever need to cut rebar or hardened material? Plastics or Al?
 
OP
I

isuhunter

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Aug 27, 2011
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532
What sort of work?

Hobby or light pro?

What exactly do you anticipate cutting? ie size and w.t.? Any solid stock? Do you ever need to cut rebar or hardened material? Plastics or Al?

Hobby 1/4" thick at MAX. Angle iron, flat stock, maybe some tubing.
 

OCJohn

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Jan 11, 2015
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Disneyland
I posed the same sort of budget limit as you and got a Milwaukee abrasive. It's fine. But it's no dry cut. Wish I'd just gone all in from the start.

If you can do it, you won't regret it.
 

Brad54

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Jun 13, 2006
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I've used a dry-cut saw at a couple different shops--they're awesome. Quick, clean, quiet, and they make a clean cut.

They're also really expensive.

I've got a really good abrasive chop saw on a roller stand--when I use it, I just wheel it out into the driveway to blow dust and sparks out there. I don't use it a lot, but it's handy for rough or big fabrication work.

I've got a horizontal band saw that I use for more precision stuff.

And for small stuff, I use a cut-off wheel on my hand-held grinder. Oddly, I hadn't ever done that before I built my race car 18 months ago--I'm shocked at how much I like it, and can't believe I've never done that before.

A dry-cut saw would be nice in my shop, but there's a LOT of things I'd rather spend that money on for the amount of times I'll use it.

-Brad
 

Ign

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Jul 7, 2006
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Butte Peak ND
Hobby 1/4" thick at MAX. Angle iron, flat stock, maybe some tubing.

In that case a dry cut COULD work for you, but I'd do abrasive and save for a decent 4x6" band saw. The abrasive will cut sq tube under 1/4" wall easily and blades are cheap. Since you're talking hobby use it sounds like you won't be doing a ton of cutting so the extra time per cut w abrasive is not a big deal. You'll have abrasive dust vs hot chips everywhere, so it's a matter of opinion which is the lesser of the evils.

Also if you're doing this in a residential garage the abrasive is just noisy (much like an angle grinder) but the dry cut screams like a banshee, literally.
 

Mohawk Dave

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SoCal
Used USA milwaukee portabaND with SWAG offroad table. 1/4 is so tiny. No need for a big saw.
 

tarbellb

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Oregon
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fsae0607

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Aug 15, 2011
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San Fernando Valley, CA
Hobby use, get a chop saw. I have a Hitachi 14". I have a blade for ferrous and non-ferrous. Works great, but I also take it out into the driveway as previously mentioned because it's messy.
 

texasfiremedic

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Oct 5, 2013
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396
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Canton. TX
Unfortunately, dry cut does have its limitations. i had to get rid of my dry cut an get an abrasive. The blades on a dry cut don't like oilfield pipe or sucker rod.
 

aka Larry

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May 2, 2012
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Eastern, NC
I've used a dry-cut saw at a couple different shops--they're awesome. Quick, clean, quiet, and they make a clean cut.

Are you must be talking about one that goes slow and runs lubrication, i.e. not dry-cut? I have an Evolution Rage dry-cut, and yes, it makes fast, clean cuts, but quiet? Not even close!
 

Hybridss

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Sep 2, 2010
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New Port Richey Florida
I have both a Makita abrasive and an Evolution Rage 3 dry cut. If you are making angle cuts or any cuts of any type other than simple 90 degree cuts the Evolution is the way to go.

For very hard tool steel or anything other than mild steel I would probably use the abrasive saw.

Hot chips VS abrasive dust? Hot chips ****! I am constantly digging them out of my hands.

But having said that I use my Dry cut 10 to 1 VS my Makita abrasive. It just does a better job.
 

Loscaldazar

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Feb 23, 2013
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2,385
I'd go dry cut. Quicker, better cuts, less clean up time, more accurate, the blade doesn't shrink...

The initial investment into a Dry Cut is higher, but the cost to run is about the same. The one dry cut blade will last for many abrasive blades, especially for larger material (as the abrasive blade shrinks, it will not be able to cut at or close to it's max capacity anymore, so you will have to swap out the blade more often to keep cutting a 4x4 tube or larger angle iron- not sure how much of a concern that is to you). Dry cut blades can also be resharpened instead of buying a new one. Costs $25-$40 depending on size, number of teeth, and hopefully that you didn't chip off the carbide teeth. That makes long term operation of the Dry cut cheaper, and you not only save time on cutting and not having to clean up that cut, but also save time not having to change blades out frequently.

As far as which dry cut saw, evolution has three lines of saws. The homeowner or Fury range is pointless for cutting metal. Not that great of stuff. Then there is the all in one pro range, which is okay, but again, isn't meant for people who are constantly cutting metal. Then they have their top line up of the Evo380 and the two handheld circular saws. These are the best ones they offer. The Evo380 is what you are looking for. It's about the same price as an MK Morse and has pretty much the same features. The vise is upgraded above their others and it has a cast base, not stamped steel. It is every bit as good as the MK Morse I'd say. Don't buy a used one unless you know that it is the 2013 Revision of the Evo380 (they upgraded a TON of stuff on it to make it competitive with other dry cut saws in the $400 price range).
 
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