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Epoxy Install Midwest Floorguard Products

majerus

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Joined
Feb 27, 2013
Messages
240
Location
St. Louis Missouri
For awhile now I have been trying to figure out what flooring product to go with in my garage. After getting a couple Racedeck type samples from various companies, and thinking long and hard about what to do i went with epoxy. I like the idea of plastic tiles as I am not really planning at staying at my current home for very long but decided ultimately given the shape of my concrete and the weird slopes it has by the interior door way that epoxy was the way to go.

Some of the before shots. Its kinda hard to see but the concrete had a few cracks in it, old paint and herculiner stuck to it and overall looked like ****.



IMAG3561_zpsyeoixk2w.JPG


The black stuff is the herculiner, lasted longer in the garage then it did on my trailer project sadly... :(





Cleaning out the garage completely *****..




Install day...

After grinding..




Fix the cracks





Putting the Epoxy Base on..




Flakes and color







Clear is on..




Found a bug..





The results..

Overall there was one spot that doesnt look good I have the option of having the installer fixing it or just live with it not sure what i am going to do yet.













Overall I am pretty happy with the results, I guess we will see how it holds up over time. The project took a single guy about 4 hours the first day, and 3 hours the following day to complete.
 
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Antoddio

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Dec 26, 2015
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122
Location
Charlotte, NC
Well, I guess that is like a primer and basecoat in one. Not the most solid floor, but you could be alright if you aren't too hard on it. A ~50% solids primer and then 100% solids basecoat should have been used. How much did this guy charge?
 
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majerus

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Joined
Feb 27, 2013
Messages
240
Location
St. Louis Missouri
$1500 for 700sqft, that was after talking him down from $2500.


Thinking about this after finding out its 95% solids, instead of the 100% I was told was it would be. Should I bring this up to the installer and what will I notice because it is 95%? Will it just be 5% less mills then what it was when it was laid down or is there going to be a long term issue with the floor?
 
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Antoddio

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Dec 26, 2015
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Location
Charlotte, NC
Well, the 95% solids isn't the issue. The problem is your overall coating is likely really thin and they didn't use an appropriate primer. That price is just really cheap for epoxy. Too cheap. You can bring it up if you want but it won't be worth your time. Any decent installer wouldn't touch a job for that price. I just got into the business and could barely get materials for that cost. That being said if you don't intend to use the floor very much or expose it to salt or anything you might be okay. Situations like this is why epoxy gets a bad name so often.
 

Shea

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Sep 19, 2012
Messages
2,866
Location
California
There is very little difference between 95% and 100% solids. The missing 5% is replaced with solvents. It actually makes it easier to apply with no measurable difference in thickness. It also helps with penetration into the concrete when a primer is not used. Primer is not a requirement, but it is highly recommended for high solids epoxy.

$1500 for 700 square feet is cheap and a reflection of only two coats of material total being used. I'm guessing the top coat was epoxy as well and not a polyurethane or polyurea? The going rate is a minimum of $4 a square foot for a professionally installed coating with a primer, high solids base coat, and high performance clear top coat.
 
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majerus

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Joined
Feb 27, 2013
Messages
240
Location
St. Louis Missouri
Ill ask the guy what type of top coat was used, I remember it being stated in the contract but I cannot find that at the moment. One interesting thing is that I have a camera in the garage and just watched the footage for the install, it went like this.

Grind the floor, and vacuum sweep vacuum.

Repair the cracks.

Then poured grey material down and moved it around with a squeegee and a roller brush.

Threw chips on everything.

The next day vacuum up the left over chips, then laid down the top coat by pouring it out of a bucket and moving it with a roller.


I guess there are only 2 coat right? The bottom coat, and the top coat? Do the chips not count as a coat?

Checked into the top coat he used epoxy.
 
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majerus

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Feb 27, 2013
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240
Location
St. Louis Missouri
Well almost 2 years to the day since this was installed and its holding up great. No chipping, no yellowing and still super easy to clean.
 

Blueline

Active member
Joined
Jan 30, 2019
Messages
40
Location
NJ
Thanks for the update, I have been researching floor coverings. Glad it has worked out for you.
 

hammer294

Member
Joined
Sep 12, 2011
Messages
5
Well almost 2 years to the day since this was installed and its holding up great. No chipping, no yellowing and still super easy to clean.

Thank you for the 2 year follow up. I have a Floorguard rep near me scheduled for an install at my house soon. We have been looking at a darker floor color of Basalt. But I am thinking little would look sharp. How has you Floor color been with noticing dirt and all?
 
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majerus

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Joined
Feb 27, 2013
Messages
240
Location
St. Louis Missouri
Year 3.. The floor looks great still, cleans up well and has taken some abuse with projects I have been working on. If you get the right light you can see just a bit of yellowing however its very minor and no one notices besides me. Its been really scratch resistant, and so far held up to welding sparks without a problem.
 

CombatNinja

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Aug 24, 2013
Messages
1,456
I love how all the experts chimed in telling you that your job was done too cheaply and it would never hold up/too few coats/wrong topcoat, etc. And here you are 5 years later and you are still happy with a floor that is holding up well. I am of the mind that nobody actually understands how epoxy works and it is all luck of the draw. Glad it worked out for you.
 
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