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Diagonal Pliers side by side

kctyphoon

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Just posting this to display how the increased leverage comes at a cost of increased hand movement vs max jaw opening.. these are some of the more common diagonals talked about, with the exception of my 8" Knipex I keep at work.. I'm not posting ALL the ones I have, just the more discussed models on here.. they are arranged from the 10" Knipex, and gradually change from standard high leverage to the more drastic increased leverage models. They are all placed here, fully opened. You can see how standard high leverage pliers like the Knipex, Klein, and Channellock 338 give you the widest opening, with the least amount of hand work. You can also see how the 10" Knipex don't give most people an advantage. You'd never be able to open your hands so wide, and you will be keeping your hands placed in the same position as you would an 8" model. Yes, they give you increased reach, but you'll need to reposition your hands at the back of the handles halfway through your cut to take advantage of all the leverage the handles offer. Same goes for some of the increased leverage models. To compensate for a small jaw opening, the Crescent compound cutters incorporate some extremely wide opening handles. I actually really like those. They are the only spring loaded model other than the Dewalts (which are horrible btw. They barely open up at all, and both tips are broken on mine) and imo have the best designed head out of all of them. The longest part of the head is actually the cutting surface, which protrude out further than any part of the head. I used these for a few years. They are not perfect, the spring will eventually break, but they are light, work very well, and at $11 on sale IMO are worth it. For the record, my favorite pair and goto pliers are the 8" Knipex not pictured here. They are similar to the kliens, but offer harder cutters, and a slightly different head design over the 10" models. Also, the 10" models do have a bit more weight to them.

Order is as follows :
10" Knipex
8" standard Klein, the 8" Knipex is comparable
8" channellock 338
8" channellock E338
8" crescent pivot pro, same as gearwrench
8" Irwin, or NWS Fantastico
8" dewalt compound cutters
8" crescent compound cutters, same as Apex model

Here, you can clearly see how the more leverage you introduce, will impact how wide they open, and just how much wider your hands need to open (or work) to take advantage of that leverage. Basically, unless you have a need for the increased leverage, or are cutting smaller diameter items, most people will not benefit from some of these drastic designs.

There have been many post about diagonals on here, so hopefully this will help to answer some questions. This is just to show that there is no "one" perfect diagonal for everyone. Specific needs may call for a specific model. For most general use though, 8" standard high leverage cutters are the answer. If you're cutting very hard thin material, something like the Irwin's/NWS models may work well for you. If you need the reach, or need the wider jaw opening AND leverage than a 10" model may be your answer.


IMG_2155.jpg


Close up view of the heads and cutter design of some of the models. You can see what I mean about the Crescent compound cutters head and cutter design. You can see how the thin head design and protruding cutter surface give some advantage for flush cutting. They also offer a lot of cutting surface, probably the longest cutters of the group, but still have the slimmest head. From the top moving left, it's the channellock E338, Klein, Crescent Compound, Irwin/NWS

IMG_2156.jpg


Looks like Channellock has a new 8" E458 diagonal cutter too..suppose to have improved steel.
 
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toplessHO

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was at the flea market and saw a pair of blue handled Channelok,offset,high leverage made in USA. I bought them as my ones at work were worn and about 20 yrs old.
First cut I knew they werent the same.Finally dug out the old ones which also had blue handles,and those were Kleins. Gave the new ones away,my old worn out Kleins still cut easier.
 

toplessHO

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many many years ago I had a pair,I think they were Kleins that had an insert made of rubber or maybe plastic in the jaws that would grab and retain the nibs that were cut off.
They also had 2 grooves for wire stripping(which I dont use). Those are long gone and replaced with high leverage hardened offset Kleins mentioned above.
 
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kctyphoon

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KC, have you tried the 9" D2000 diagonals yet?

I have been wanting to, but I can't justify it yet.

I have 4 pairs of the 8" D2000's and one pair of the 10" Knipex. I always grab the Kleins...

No I don't. The 8" are basically the same as the standard models (except for the harder jaws really) and I'm already pretty set on my Knipex.. I just don't see anything longer being any more useful for me. I think they have an angled head too, and I prefer the straight design.

I almost bought the new Channellock E458 last night.. just to see what they are like. I'll probably buy em for the hell of it.
 
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Rarified27

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I'm a huge Channellock fan, but the E338's were a disappointment.

Oddly, and you can see it in KC's photos, the E338 has an insanely sharp edge on the outside of the rivet, which sticks out from the plier profile. I've caught this on every pant, glove, tool pouch and piece of skin it got near. It f#$%ing hurts like hell too.

They also don't perform a good flush cut- leaves about 1/8 of an inch on whatever you cut. I used it to trim some zip ties and it turned the ends into razors.

The most functional pair I own is an old 8" Craftsman USA pair with the black handles. Thin, long head and does nice flush cuts. I really don't like the wide head cutters.
 
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kctyphoon

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I'm a huge Channellock fan, but the E338's were a disappointment.

Oddly, and you can see it in KC's photos, the E338 has an insanely sharp edge on the outside of the rivet, which sticks out from the plier profile. I've caught this on every pant, glove, tool pouch and piece of skin it got near. It f#$%ing hurts like hell too.

They also don't perform a good flush cut- leaves about 1/8 of an inch on whatever you cut. I used it to trim some zip ties and it turned the ends into razors.

The most functional pair I own is an old 8" Craftsman USA pair with the black handles. Thin, long head and does nice flush cuts. I really don't like the wide head cutters.


Channellock uses a cutter/anvil design for the jaws.. meaning, one side of the jaw has a flat edge on it, and the other side is sharp.. that might not be helping. It's suppose to eliminate two sharp jaws from skipping over each other. Klein can
Have this issue. If you squeeze the handles together hard, and you hear or feel a little pop, that's the jaws skipping under pressure. On the Klein I have, there is some play at the rivet. I can place one handle in a vise, open the pliers, and wiggle the other handle slightly.. it's not horrible, but it's there.. I would imagine some would be worse that others.

I'd hate to admit it, but the worst machined rivet on any hand tool I own is on the Milwaukee crimpers. You can open those things and plainly see the edge of the rivet sticking up past the joint once the handles open up..
 
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HanShotFirst

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Jun 29, 2015
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I have had rather good luck with Channellock. I consider diagonal pliers a wear item and I buy new ones from time to time. I generally don't warranty mine because I'm honest. Anytime I've ever trashed a set, it's because I was doing something I damn well knew I shouldn't be doing with them. The manufacturer shouldn't have to replace something like that. I want my tool companies to make profit and stay in business...that can't happen if everyone is dishonest about what happened to their tool.

Also the reason why I can count on probably one hand the number of tools I have warrantied over the years.
 
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