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Replacing Crappy Wooden Garage Door

firworks

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My house has an extremely crappy, rotted out old wooden garage door. I've been thinking lately of replacing it myself. After watching a bunch of videos it looks pretty stupid simple to do. Just a basic low overhead door. No opener.

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Menards has a sale on right now on garage doors, and I went in there to check them out. It looks like I could get a 9x7 door for around 400$ with R12-R18 insulation. The rest of the garage is block wall. It shares two walls and the ceiling with climate controlled parts of the house. I'm hoping maybe installing a new garage door will help my bedroom above maintain temperature a bit better. It's always way too hot in the summer and way too cold in the winter in just that bedroom.

Questions are:
Is the insulation worth it. Right now my garage door doesn't even close flat on the ground, and has holes rotted through it so it doesn't even seal. I'm sure any new garage door is probably going to do a better job managing energy in the garage than the old one, but I'm thinking of going for the more expensive insulated one.

Is there anything unexpected to expect here? From the many videos I've watched it looks like it's like an hour job to install the new door and rails. I've been wanting to get estimates from Overhead Garage Door and other local places but it's just such a hassle and I have to leave work to meet the guy to do the estimate and stuff. When I saw the prices for the garage with rail were so reasonable I figured I should just throw it up myself.
 
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Hilltopmasonry

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With a living space above I would definitely get the insulated door, it will make a huge difference keeping the garage more stable temperature wise and will help the room upstairs maintain its temp


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firebirdparts

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Your garage door is modified for extra-super-low headroom. I've never seen one quite that severe. So that is going to be the big surprise that you don't see coming.

Normal garage tracks are about 1 foot taller than what you have now, and that is what will be in the box when you open it. You could make the same modification to your new door. It's a little bit unorthodox how they did that.
 

Bigbandguy

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If you are having problems with climate control in the room above it might be worthwhile to see if there is any insulation under the sheetrock in the garage ceiling. If it is just air up there it might be another good DIY to pull that down and insulate up there. I expect that might make even more of a difference to the room above. Just my .02.
 

manwithtools

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Your garage door is modified for extra-super-low headroom. I've never seen one quite that severe. So that is going to be the big surprise that you don't see coming.

Normal garage tracks are about 1 foot taller than what you have now, and that is what will be in the box when you open it. You could make the same modification to your new door. It's a little bit unorthodox how they did that.

Good catch, that's not a typical low headroom track arrangement. Hopefully one of the pros on here or someone locally can set you straight on what you need. I'd have a local garage door company make a recommendation, then you can figure out what you want to do, this one will be worth missing wok for - trust me.

firebirdparts, no disrespect if you are in the business. If you are, can you recommend a solution.
 

manwithtools

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Oh, BTW the insulation is worth it in your case. I'd get the minimum they offer at the very least and make sure it seals all they way around. Jamb weather strip and floor seals are more than worth the investment.
 

Firebrick43

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Looks like someone used a standard 12" radius track, cut it off short then mounted a funky roller bracket to compensate. Unusable like that with an opener.

Just order the new door with a low head room track. Should be able to mount torsion springs over that door as well. Doesn't look severe at all. Can the OP measure the head room.

You can also use these.
http://www.supersneaky.com
 
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PassnThru

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Looks like a standard extension spring door to me. If anybody did anything to make it fit they just cut the top of the flag bracket off. The pulley appears to be in the right place and the bend seems normal to me although a bit misshaped at the top of the bend.
 

Hot Rod Grampa

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It is not a normal install. Yes it was modified quite a bit. For sure order the low headroom system. Check your floor for level and even. A torsion door cannot conform to an non level floor like extension springs can. As long as it is flat and level the torsion will work best. Be sure to measure the opening, not just the existing door. Follow directions carefully and you will be ok. An hour? May be a little opimistic but hey you never know. Hope this helps.
 

oldmxracer

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I replaced a old crappy wooden 9x7 door just in the last 2 years.

Not a normal Install as I have built in storage just above the old crappy door !

I bought a Hass door that I would buy again in a heart beat!

Buy the new insulated door and use Your old tracks, It will save You so much time and work great.
 
OP
F

firworks

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Worth it? To whom? Insulation is good in Peoria!

It was in the 80's today here in October. Whenever the switch finally does flip to cold here it'll be -10F. That's just Illinois weather. I was more just wondering if that level of insulation would even matter. It sounds like from a few people that it will help enough to be worth it. I think it'd probably be around 100$ cheaper with an uninsulated door.

If you are mechanically inclined you can DIY. I think the insulated door is worthwhile.

I'd like to think I'm handy enough for this. We shall see though.

With a living space above I would definitely get the insulated door, it will make a huge difference keeping the garage more stable temperature wise and will help the room upstairs maintain its temp


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That would be very good if true. I run a little heating panel out there in the winter to keep my paint and glue and stain from going bad. Bringing it up to like 45F in there last winter made a big difference in our bedroom temperatures at night. Maybe with the a new door that little panel can keep it up to working temperatures out there (doubt it)!

insulated doors tend to be more rigid and less "tinney" when opening/closing

Rigid would probably be good. The sound of the door doesn't bother us any right now, though I guess it is wooden. It's been a long time since I lived with a metal garage door (as a kid). Maybe the cheap ones are really loud.

Your garage door is modified for extra-super-low headroom. I've never seen one quite that severe. So that is going to be the big surprise that you don't see coming.

Normal garage tracks are about 1 foot taller than what you have now, and that is what will be in the box when you open it. You could make the same modification to your new door. It's a little bit unorthodox how they did that.

What's the critical measurement to figure out how bad we're looking here? Top of the rails to the floor? I measured that and it is 6-1/2" from the top of the rails to the ceiling. Ceiling height is 7'3".

If you are having problems with climate control in the room above it might be worthwhile to see if there is any insulation under the sheetrock in the garage ceiling. If it is just air up there it might be another good DIY to pull that down and insulate up there. I expect that might make even more of a difference to the room above. Just my .02.

I can spy that if I take down the light fixture in the center of the garage. I should be able to tell from that hole if there's insulation between the ceiling joists. At least I shouldn't have to tear into it to figure that out I'm thinking.

Question - Do you have safety cables on those extension springs?

No there are no cables through them. However, there's also no tension on them at all. They are just laying limp on top of the rails. I've disconnected them before when adjusting the door when I first moved in though. I don't think they should be much trouble to remove.

Oh, BTW the insulation is worth it in your case. I'd get the minimum they offer at the very least and make sure it seals all they way around. Jamb weather strip and floor seals are more than worth the investment.

If I do go for any new door, I'll try to make sure it gets a good seal. I've even seen little weatherstrip pieces you can stick on around the door opening to try to make a better seal around the sides and top besides the big bottom seal.

Looks like someone used a standard 12" radius track, cut it off short then mounted a funky roller bracket to compensate. Unusable like that with an opener.

Just order the new door with a low head room track. Should be able to mount torsion springs over that door as well. Doesn't look severe at all. Can the OP measure the head room.

You can also use these.
http://www.supersneaky.com

Here are some measurements. Door is 9x6.5'. There's 10-1/2" from the top of the door to the ceiling. There's 6-1/2" from the top of the rails to the ceiling. I have no need for an opener so that's no worry. I'd just like to replace the rotted out door with something that at least seals moderately well and then I'm hoping insulation will be bonus onto that. Is there a good reason to switch to torsion spring over the dual extension spring style like I have now?

Looks like a standard extension spring door to me. If anybody did anything to make it fit they just cut the top of the flag bracket off. The pulley appears to be in the right place and the bend seems normal to me although a bit misshaped at the top of the bend.

Maybe tomorrow I'll try to see if I can find evidence of any modifications or bits cutoff. It's so close to the ceiling I'll have to probably look at it with a little inspection mirror. I'm hoping that I can find some solution that doesn't require too much modification of the rails.

It is not a normal install. Yes it was modified quite a bit. For sure order the low headroom system. Check your floor for level and even. A torsion door cannot conform to an non level floor like extension springs can. As long as it is flat and level the torsion will work best. Be sure to measure the opening, not just the existing door. Follow directions carefully and you will be ok. An hour? May be a little opimistic but hey you never know. Hope this helps.

Heh yeah I'm sure it's optimistic as no project ever goes totally right, but I more meant one session hopefully. It'd be great to tear the old one out and get the new one up and not have to tarp my garage opening or something stupid for the time being. Also that's good to know that an extension spring garage is better at conforming to a non level floor. I think the threshold of the garage is still in pretty good shape but I'll have to check before starting.

I replaced a old crappy wooden 9x7 door just in the last 2 years.

Not a normal Install as I have built in storage just above the old crappy door !

I bought a Hass door that I would buy again in a heart beat!

Buy the new insulated door and use Your old tracks, It will save You so much time and work great.

If I could use the old tracks that would be a big time saver, but as I understand it you usually place the door tight against the opening and build the track around it to get a proper fit and seal. I would think that unless the new door and hardware were extremely close to the old one the door won't hang right in the opening or seal properly.
 
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firebirdparts

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The rails have been cut off, no sense measuring anything on them. Measure from the floor to the ceiling.

I am not 100% sure that a normal low headroom kit will work, but the people who offer one will be very explicit about how tall the building should be. You can certainly investigate that.
 

Firebrick43

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West central Indiana
10.5" from the top of the door to the ceiling will allow a low headroom track

https://www.menards.com/main/doors-windows-millwork/door-window-cabinet-hardware/door-window-hardware/garage-door-parts-accessories/ideal-door-reg-double-track-low-headroom-kit-for-overhead-garage-doors/p-1444433956510.htm
You need 4.5" with extension springs and 9.5 with torsion springs. You really should get a 6.5' door not a 7'. If you do go with a 7' door you will only be able to use extension springs. There is installarton instructions detailing how it works with the above link.

Torsion springs are quieter, more durable, and much safer. You will not be able to lift a nice insulated door without lots of strain without springs. In fact I am sort of suprised your able to lift the wood door if the springs are in op, most people could not.

When you get a new door get a 12" radius track and the low headroom kit listed above. Don't skimp and try to reuse your current modified track. The low headroom track will allow the top of the door to have its roller bracket in the correct position and seal to the frame correctly.

If your looking at this door it comes with a 12" radius track
https://www.menards.com/main/doors-windows-millwork/exterior-doors/garage-doors/garage-doors/ideal-door-reg-4-star-9-x-7-white-select-value-insulated-garage-door-with-windows/p-1444433949195.htm?cm_vc=PDPZ1 you would still need the low headroom track listed above.

Here is another good link and it shows a rear mounted torsion spring system as well

http://ddmgaragedoors.com/blog/2015/08/31/low-headroom-with-double-tracks/
 
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Toomanytools?

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Washington
I would go with insulated, I did mine 16x7 takes some time, I think an hour is optimistic.
Be careful when putting tension on the Torsion spring if you go that route, people have broken hands/fingers and more. I know you are thinking of Menards, but when I had quotes from a door company here the install was only $100 for a 9x8 insulated door, might be worth it.
 

kbs2244

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Nov 11, 2006
Messages
14,065
Take your PICs and measurements of both individual panels and overall door to Menards.
They can dup it in insulated metal.
Make sure the upper panel can have the rollers mounted at the min-point.
After that I is a simple remove and replace.
Assuming a difference in door weights, you will need to at least adjust if not replace the springs.
While you are working on them do string a safety line through them.
 
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