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My Latest Toolbox Project: Snap On Rick Mears Special Edition (Picture heavy!)

Lookin4'67Galaxieconv

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Jul 2, 2008
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Atlanta, GA
Didn't look like much when I picked it up. Whenever I buy a toolbox to redo, I look for ones that aren't dented to hell and where the drawers will work fine when cleaned up. Chrome was pretty decent. Had to use my plastic head hammer to do a little banging around on it, but nothing major. This box had definitely been used, but not too badly abused.

SnapOn_537_before_closed.jpg

SnapOn_537_before_open.jpg

SnapOn_537_before_top_compartment.jpg

SnapOn_537_before_lid.jpg

SnapOn_537_before_back.jpg

Snap_On_box_before.jpg

Snap_On_racecar_logo_before.jpg

Removing the drawers was the first step. Look how rusty those slides are! :shocking:

SnapOn_537_drawers_before.jpg

SnapOn_537_little_drawers_before.jpg

Only after sanding was I able to read the manufacturer info stamped on the back right corner of the box

SnapOn_537_ID_back.jpg

Drawer slides put into cookie sheet of Evaporust. At that point I had already cleaned them up somewhat.

slides_before.jpg

7 hours later. Yes, I'm a believer! I left them in overnight.

slides_after_7_hours.jpg

Now the "After" pictures...

Snap_On_front_closed.jpg

Snap_On_front_open.jpg

Snap_On_front_drawers_open.jpg

Snap_On_front_open_closeup.jpg

Snap_On_top_open.jpg

Used simple aluminum color paint for the bottom of the cover. Eventually I would like to take some black paint and paint in the proper areas. I've heard people say model paint will work. I stopped and asked at Walmart and Toys-R-Us and both places stopped selling models, and model paint, last year. Another casualty of the computer generation. So I'll have to go to a hobby shop or something to get it.

Rick_Mears_closeup.jpg

Snap_On_box_front_side.jpg

Essential tools of the trade. Modified hacksaw blade used to remove the larger drawers, and the smaller piece of metal I used for the little drawers. I have no idea where it came from, but it worked perfectly. I rattlecanned the whole box with Rustoleum "Sunrise Red" paint. Used just under 8 cans. I didn't respray the sides or bottoms of the drawers, just the drawer fronts and the insides. Wiped off the sides and bottoms with WD-40.

Drawer_removal_tools_snap_on_toolbo.jpg

No more toolbox projects for me for awhile. This was the most labor intensive one yet. Took 40-50 labor hours. Originally when I bought this box I was going to fix it up for resale. However, after I realized how much time I was going to put into it, I changed my mind quick and decided to keep it. I have another one of these, but hey, it's a pretty cool toolbox! I didn't take pictures of it, but I even sanded down the bottom of it and gave it two coats. I like to be thorough! :)

Thought I'd add these pics, first is one of the box I took during the day.

Snap_On_KR537D_finished.jpg

And this is my other KR537D, along with the middle box and rollaway. This is the main box I work out of. I added the stainless piece to the top box. When I bought it, there was a piece of metal covering it made by Snap On with an etching of geese or something. I didn't care for it much, so decided to replace it with the stainless. I like the look of it. Aside from doing that, all three boxes are in very good shape, so no paint work on any of them. The top two boxes were made in 1983, the rollaway in 1984. One other oddity...the same key works in all three locks!

Snap_On_combo_83_84.jpg
 
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fatfillup

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Jan 17, 2009
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Finksburg, Md
NIce job!!!!!!!!! Did you prime first? I have an old SO bottom chest to do so any additional hints would be appreciated.
 

chrislehr

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Apr 10, 2009
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1,704
Location
Portland, OR
Want more info on painting - this is similar to what im hoping to do to my 72.. two questions

1) priming/paint prep - what did you use?
2) how did you remove the rails after the drawers come out? I didnt see an easy way on mine.
 

philw

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Mar 26, 2007
Messages
724
Location
Ohio
Nice job! The red looks like a very close match to Snap-on red.
Did you strip the box down to nothing?
 

snapmom

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Sep 4, 2008
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3,512
Location
Florida
Very nice. I also want some more detail, did you remove the inside rails, if so how. What did you use to strip. I have two of these to do, (at some point)
 

chrislehr

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Apr 10, 2009
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Location
Portland, OR
For those refinishing - do you bother with the bottom? Mine is pretty dented/dinged from being moved and possibly dropped a time or two... Nothing affecting structural rigidity or stability, just some pretty not straight metal, ya know?
 
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Lookin4'67Galaxieconv

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Atlanta, GA
Used Ryobi sander to begin with, 60 grit then 150 grit to get the worst rust off. Then wet sanded with 60, 150 and 320 grit. Two coats of Walmart primer. Light wetsanding between coats with 1000 grit paper. For the box, sprayed two rustoleum topcoats, half hour apart for first topcoat. Waited minimum 48 hours, 1000 grit wetsanding, then another topcoat. Wait another 48 hours or more, 1000 grit wetsanding, then final topcoat. Did the same on the drawers, except only two coats, not three. Used plastic mallet and scraper to knock chrome drawer fronts off front of drawers. 4X fine steel wool over drawer fronts to clean them up. Light oil on inside of chrome, then used plastic mallet to put them back on.

I did not remove the inside rails. I wouldn't even know how...I guess there may be some spot welds? Just gently wetsanded the inside area there before painting...you'll never see this area during the regular use of the box, so didn't feel the need to spend a lot of time on it. This box is definitely not perfect, the pictures hide some of it's flaws. It's a little dented here and there. It would've been great if I could've put the whole box in a tub of evaporust or whatever to strip and save a lot of labor time. But I, like most people, didn't have that capablity. As long as you get the rust off and get the metal reasonable smooth and ready for paint, you can make these boxes look pretty nice. None of the drawers took more than 45 minutes to get sanded down and ready for paint. I've used this particular paint on several boxes I've redone, so I'm pretty familar with it now and how best to manipulate it to look it's best. :)

Another thing that helped was putting a big piece of plastic sheeting over my old Matco tool cart, and working on the box while it was on that. Plus it's pretty damn heavy even without the drawers in it, so I wanted to keep the lugging it around to a minimum. I did the spray painting in my driveway, then just wheeled the cart in the garage for it to dry. Plus there's always stuff falling out of the trees and I didn't want that **** to mess up the paintjob. With all the rain we got here in Atlanta this spring, some days I was just hoping to get enough time to spray it and rush it in the garage before it started raining again.

Biggest thing when doing a project like this is just keeping track of everything when you take it off, and trying to get stuff done efficiently while you move along. From start to finish, it took me about six weeks, though I didn't work on it everyday.
 

superautobacs

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Oct 31, 2008
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Location
Vancouver, BC
For those refinishing - do you bother with the bottom? Mine is pretty dented/dinged from being moved and possibly dropped a time or two... Nothing affecting structural rigidity or stability, just some pretty not straight metal, ya know?

Since you're there with all the guts taken out, I would at least tackle the job at as best as I could, before reassembly.
 
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Lookin4'67Galaxieconv

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Atlanta, GA
Is there a date stamped on it?

Yep, it's 84 for 1984.

One other thing with these boxes. This is the third KR537 I've owned, and all three of them have had problems with the hinge on the right side. I keep a thin piece of wood propped up on the right side to keep it from falling down when I have it open. I need to look into getting some replacement hinges.

I did order a replacement drawer slide for one of the little drawers about a month ago. Still waiting. I called Snap On and they told me they wouldn't have them in stock until July 15th :mad:
 

chrislehr

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Apr 10, 2009
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Portland, OR
My work in progress so far.

IMG_1920.jpg

IMG_1917.jpg
 

stricht8

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Apr 20, 2008
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1,714
Yeah. You could do some pretty impressive stuff with rust-oleum rattle can paint. I resprayed a vintage 50's metal kitchen cabinet shelf unit with the stuff. Wet dry sanding between coats and the finish looks almost automotive. It ended up on my garage wall.
 

caper

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Feb 12, 2006
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cape breton
Looks good,I admire the time and patience you put into it,the results are excellent.I have the same box,with the bottom roller cabinet.Mine isn't a Rick Mears though,it has the black panel on the swinging door with Snap on written on it.I've had it since around 90 and since it's been retired from daily use I'm hoping to do a resto on it at some point.
 

Taylor J.

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May 12, 2009
Messages
273
Lookin4,

How does the paint you used compare(colorwise) to the true Snap-on red ?
I have a few items I would like to paint close to the original color, but don't want to have to buy Snap-on paint.

Thanks,
Taylor J.
 

GeorgiaHybrid

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Sep 9, 2008
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3,763
Location
Extreme NW Georgia
Folks,

This box looks great in person. He has several that he has rebuilt with all of them looking very nice. I bought a MAC from Lookin4 for my future son-in-law but I am in the middle of fixing the Snap-on KR59A from another thread to trade out with him before he marries into the family. As for Lookin, I just want to see if he can spray bomb an entire car when he finds a 67 convertible.......
 
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Lookin4'67Galaxieconv

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Jul 2, 2008
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Atlanta, GA
Lookin4,

How does the paint you used compare(colorwise) to the true Snap-on red ?
I have a few items I would like to paint close to the original color, but don't want to have to buy Snap-on paint.

It's not too far off. There really isn't any orange in it, but it's the closest color I've seen to Snap On in off the shelf spray cans. I like the color enough to have used it on four different boxes I've done.


Folks,

As for Lookin, I just want to see if he can spray bomb an entire car when he finds a 67 convertible.......

Now that would be a challenge even I'm not crazy enough to try! :lol_hitti

It's about time I used those spray guns I have.... :pimpflash
 

Adam McLaughlin

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Oct 13, 2008
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1,843
Location
Santa Rosa, CA
I was looking at that Flowmaster sticker on that box... Flowmaster is H.Q. in my town, Santa Rosa. Those mufflers that popular out there in Georgia as well?

Huh. I thought that they were a local thing.

Adam
 

onesickastre

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Joined
Mar 19, 2009
Messages
46
and internationally, I have two, my bro has one, my buddy, my father on his big block beaumont (wiki that one if you have never heard of it made by pontiac for canada only..)
 

Broncoman

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Joined
Mar 27, 2009
Messages
115
Location
Virginia
Great job on the toolbox resto, I have the exact same Rick Mears special edition top box along with matching bottom box. I got the box about 6 months ago. It is well used, but did not have any of the rust issues yours had. I kinda dig the expereinced "look", so I have no plans for it. It's nice to see what it would look like new though.

:thumbup:
 
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