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My cheap homemade engine stand rotator.

evintho

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Joined
Apr 6, 2006
Messages
1,358
Location
Santa Rosa, CA.
I tried to spin my turbo'd 4 cyl on an engine stand and bent a 4' steel bar trying to turn it. I'm about to rebuild a Ford 302 motor and can't imagine trying to turn that over! Solution: Engine rotator. You can buy one with the stand for $200 and up. Not my cup of tea! I'd rather build one than buy one.
Here's how I built mine.

$15 swap meet engine stand.



The rotator is a HF manual trailer winch. Part # 63755. Cost - $30.



Took it out of the box and removed the cable and hook. Bonus: Now I have 25' of wire rope and a hook!



Next, cut the sprocket off the hub and ground it smooth.



Here's the 'big ticket' item. I happened to have a length of 2-3/16" round bar laying around from another project. If you were to purchase a 3" length it would be about $20.
I don't own a lathe so I took my round bar to a local machine shop. For $25 he chucked it in a lathe and cut it down to fit inside the engine stand head unit. He also faced the end and marked the exact center for me.



I centered the sprocket and welded it up. I also drilled a 1/2" hole through bar so I can pin it.



I cut up the mounting bracket that came with the winch and used that. I had to build a 1" standoff to line the worm gear up with the sprocket. Also had to build a small pad to raise up the worm gear 'cause I screwed up and mounted the bracket too low. Haha!
Added some diagonals for support too.





With a 40:1 gear reduction it should spin the small block Ford quite easily.
The bracket bolts to the stand with some long 7/16" bolts.



Blew everything apart and brought it into the back yard for blasting.



I had some leftover silver from the roadster frame so I used that and highlighted the rest with gloss black. It breaks down very easily to be stored away, also.







 
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Bondo

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Joined
Dec 22, 2007
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2,549
Location
Greenfield, Maine
I tried to spin my turbo'd 4 cyl on an engine stand and bent a 4' steel bar trying to turn it. I'm about to rebuild a Ford 302 motor and can't imagine trying to turn that over!

Ayuh,...... Did you grease the axle,..??..??

I've got several cheap chinese motor stands, that I turn with the supplied 18" handles, with marine dressed BBCs mounted to 'em,.....

Ya built a pretty cool work-around, for a problem I've never had,.....
 

purplezr2

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Joined
Jun 1, 2010
Messages
5,292
Location
Central MN
Nice Job!

I had a similar idea but was looking for a cheaper source of gears than McMaster... looks like you got that part figured out. I may even have a hand winch lying around somewhere.

Sent from my SM-G930V using The Garage Journal mobile app

Manual Slack Adjuster from air brake system, google images it, few ideas using them for engine stands. They use a similar gear set. Only issue is needing to find an adjacent S-cam shaft, I just walked into a truck shop and asked for a scrap on, they didn't even charge me for it.
 

22george

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Joined
Jan 26, 2011
Messages
1,634
Location
SW Ohio
Another tool modification we didn't know we needed:):)
I will copy this also.
Thanks for the tip
 

the intimidator

Well-known member
Joined
Aug 15, 2005
Messages
980
Location
ontario canada
Manual Slack Adjuster from air brake system, google images it, few ideas using them for engine stands. They use a similar gear set. Only issue is needing to find an adjacent S-cam shaft, I just walked into a truck shop and asked for a scrap on, they didn't even charge me for it.

I'd be interested in seeing how you used a slack adjuster with success? Everyone I've seen has 7/16" ora 8mm adjustment seems like it take forever to gain ground?
 

MushCreek

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Joined
Jan 14, 2015
Messages
9,755
Location
Upstate South Carolina
OK, now I need to make one with a 120V electric winch!

Years ago, I modified an engine stand with an American Motors front spindle and hub. The only draw-back is that it turned TOO easy. I used to love those spindles for projects, as they were bolt-in. Used them to make a few drop axle trailers over the years, too.
 

Lhorn

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Joined
Sep 17, 2008
Messages
1,487
Ingenious!

That's a darn nice engine stand for $15.

Nice work.
 
OP
E

evintho

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Joined
Apr 6, 2006
Messages
1,358
Location
Santa Rosa, CA.
Just an update on this year old thread. I finally got the 5.0 yanked out of my donor Mustang. Mounted it on the rotator engine stand and I'm very happy to report, it works like a charm! Spins easily and smoothly a full 360*. Very pleased with the results!







 

jonesg

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Joined
Mar 15, 2010
Messages
1,698
Location
northern Maine/
Oops !
Thats the wrong gear for engaging a worm, it needs a worm gear not spur type gear.
Worm gears are relieved on the face to have more area of contact with the worm.
Flat spur gear has little contact area with the curve of the worm, thats why HF doubled it up but its shoddy engineering and has already had failures. It will strip the teeth given enough load. Heres a photo of a properly cut gear for engaging a worm.
https://www.zoro.com/boston-gear-wormgear-12dp-145pa-30teeth-rh-bronze-gb1051/i/G1235138/
 

MBfreak

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Joined
Dec 10, 2010
Messages
2,301
Location
Linkoping , Sweden
The four casters need to be top quality with steel tires.
When working on the engine on a stand I also use two beams to widen the footprint up to 1,8 m with M20 bolts to lift the entire stand with engine to increase stability.
Based on learning from the school of hard knocks.
Ola
 
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