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DIY In-Ground Lift Install (Atlas SLP-9k Above Ground Lift)

justnutsandbolts

Well-known member
Joined
Jun 9, 2015
Messages
58
Location
NJ
Sorry for the long post. Thanks for reading and let me know if you have any questions.


It is not 100% complete yet but I could not contain my excitement and wanted to share this with you guys as soon as possible.

Before:

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Background

I have been looking into purchasing one of those in-ground dual scissor lifts for a long time after I saw the Install thread on here. The cost and the hassle of getting them from China put a hold to that. I had set an alert on Craigslist for "$500+ Scissor" and about a year later, I got lucky with an Atlas 9,000 above ground version at $1200, still new on pallets. Purchase of this lift and the hassle of only being able to use it at 1/2 lift height with 10' ceiling eventually led to the my Shop Makeover. I will give more details on the full makeover later.

Install Details

First of all, I do not recommend these lifts for trucks due to the required cross bars. Trucks have narrow frames. If you set the lifts at ~20 inches apart, you can get away without the support bars but then you only have 20" room. If you have the space, get 2 lost above ground and don't look back. If you have money, you can get flush 2 post in ground lifts in cassettes but that will run you over $15,000 including concrete work.

Anyway; I don’t think I have seen anyone who has done this way on this forum. The lifts I have are designed for above ground use. (https://www.gregsmithequipment.com/Atlas-SLP-9K-Full-Rise-Scissor-Lift). I could have eliminated the ramp portion of the lift but some trucks and cars have lift points that extend longer than the lifts which is why the In-Ground version has the pull out extensions. I could have modified the lift and done something like the ones in the In-Ground version of this lift but decided to keep them as-is and deal with any of the open sections later. I may just weld in plates to cover them if they annoy me enough.



After cutting and jack hammering out the slab, I used ¼” thick x 10” wide flat bar steel around the perimeter for the “box”, I opted to do this because it would have been the same difficulty to pour a larger slab and put steel angles around the corners. The lifts are about 4” high so I left the depth of pit at 4 – ¼” . I figured I could just shim the lifts in case the pad was not level.
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Once the flat bars were cut to size, I anchored + glued the them to the existing slab which was at only 2.5-3” thick at some spots. After the glue had cured, I cut the bolt heads and welded what was remaining to fill the gaps to further tie the existing slab to the steel plates. Some of the glue melted during this process, but anchors were already in place.

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The existing slab is so soft that it cracked on some thin areas. I also had high and low spots all around due to the awful existing slab job which would later be addressed when the floor was prepped for coating. I welded the corners and rebar to the plates before ~1.3 cu yard (58 x 80lbs bags) were poured in to achieve a very strong ~7” thick slab. I also dug 12" deep holes and placed bent rebar down for extra strength, probably an overkill. I borrowed a broken down 1960s Wisconsin engine mixer for the concrete job. It has been sitting around for 8-9 years and needed all new points and condenser. Once repaired, I was able to dump 8 of 80lb bags at a time. I was incredibly exhausted, and my mask was falling off my face during the process. I definitely inhaled some concrete dust. It was really humid and hard to breath. I will never do this again, especially with 80lb bags. Calling a truck with 1.5 cu yard load would have been only $200 more. They have ¾ ton trucks with small mixers for this type of small pour. Not worth the hassle to pick up the bags, repair a mixer and dump manually. Never again but I wanted the bragging rights I guess.
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Once the concrete cured (~30 days), I put the lifts in to anchor them in and then removed them before the Hellfire coating. The trolley lift I put in between the lifts make this a very easy process.

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justnutsandbolts

Well-known member
Joined
Jun 9, 2015
Messages
58
Location
NJ
For the open space in between, I had a 3/16" steel diamond plate plasma cut and boxed in 6 of 3” x 6# angles underneath. Each strip of light has an angle boxing it in to prevent it from deflecting. So the first picture below is missing 3 channels which were welded later.
I then installed 6 of 2500lb capacity leveling legs to make it even stronger. The ends are supported on a ¼" angle that I welded to the pit plates. I should be able to drive a skid steer over the plate and be OK. Total cost was about $350 for the plate. I had a lot of steel left over so it is hard to get an exact cost.
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Finally I installed IP67 grade super bright led strips inside aluminum profile that are made for foot and vehicle traffic. Cutting the long rectangular holes for the aluminum profile was painful.


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I still need to paint the plate with anti skid coating and silicone the profile edges so they are snug.

Got a lot of light underneath when working on cars.

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justnutsandbolts

Well-known member
Joined
Jun 9, 2015
Messages
58
Location
NJ
Some detailed pictures.

Not many shadows when working underneath. The reason for why I had the light strip at 64"

The ends of the plate are bolted to the angles with countersunk bolts.
 

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randyandrewsberg

Active member
Joined
Oct 20, 2016
Messages
33
Great work! Very clean install, I'm impressed. This looks like a great solution for my space as well, I'll have to think about doing something like this. Would you mind posting some pictures of the control setup and where it's mounted in relation to the lift? It looks like the manual calls for 6" concrete below the 4" pit, did you accommodate that requirement? It looks like you just bored some holes and tied the new slab into the holes via re-bar. Any regrets doing it that way?
 
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justnutsandbolts

Well-known member
Joined
Jun 9, 2015
Messages
58
Location
NJ
Amazing work!

Looks good, can't wait to see the entire shop makeover!

Sent from my SM-A716U using The Garage Journal mobile app

Those lights are great.

I've been thinking about an in ground scissor lift for my next shop.
I'll probably have a 4 post as well for the truck.

Amazing! The gap-filler and lighting is top notch.

-Brian

Excellent plan and work

Your garage looks great. I'm jealous.

I appreciate it !




Great work! Very clean install, I'm impressed. This looks like a great solution for my space as well, I'll have to think about doing something like this. Would you mind posting some pictures of the control setup and where it's mounted in relation to the lift? It looks like the manual calls for 6" concrete below the 4" pit, did you accommodate that requirement? It looks like you just bored some holes and tied the new slab into the holes via re-bar. Any regrets doing it that way?

The control is to the left of the toolbox. I had longer hoses made even before this project because of the distance to the control box. The concrete below the pit is a little over 7".
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Actually, the steel plates are anchored to the existing slab and the rebar is welded to the plates to hold everything together. To give it even more strength, I dug the 4 holes seen in the picture, bent a rebar to go down there. I really like the fact that the pit is boxed in with the steel plates but If I was pouring a new slab, I would not want to go through all this, I would just frame the pit with wood and use angles on the edges.

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Lifts going down.
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