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Home Made Tapping Jig

cnc-me

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Jan 6, 2010
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1,183
Location
MI
I needed a tapping jig, so about 20 years ago, I built this.
Been using it ever since.
Thousands of holes have been tapped with this thing.
It was starting to look pretty cruddy, so I cleaned it up, and took some
pictures, thought you guys might like to see it.
01.jpg

The main arm is made from 2-1/2 square tube.
The base was made from rusty old 9" channel from the scrap pile.
02.jpg

The bushing for the spindle was welded at the bottom and then the whole
arm was bolted to a mill and bored & honed for the spindle.
The knob on the front is a spindle lock.
For small taps, just use the large knurled knob, bigger ones use the handles.
03.jpg

The channel iron base was milled and sanded, as I don't have a surface grinder.
All welds are done with a buzz box type AC stick welder.
04.jpg

The Jacobs 1/2" chuck will take up to a 5/8" tap without much slipping.
Spirial point taps are used most of the time, and they turn much easier
than regular hand taps.
The tap storage drawer is made from hard maple, with a clear laquer
finish. Its turned, kind of yellow over the years.
05.jpg

Another tray, is located under the top tray, for fine thread taps.
(Never bought the taps to fill it though.)
06.jpg

Top tray removed from drawer.
07.jpg

I even made the small knob for the drawer front.
08.jpg

The drawer runs on 2 pieces of 1/4" keystock.
You can see how it has been boxed in to keep shavings from
entering the drawer area.
09.jpg

10.jpg

Back view showing the shaving clean-out cover.
11.jpg

12.jpg

Shaving cover removed.
13.jpg

I kind of take this thing for granted, any more, but i would sure miss it
if I didn't have it anymore.
Got a lot of other goodies,I have made over the years, I might post as well.
Best of luck on all your projects.
-John
 
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OccupantRJ

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Damn nice work there, John. Nothing like the pride of making your own tools and equipment. Those who don't, don't understand. How have you kept the machined surfaces so rust free over the years?

RJ
 
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cnc-me

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Damn nice work there, John. Nothing like the pride of making your own tools and equipment. Those who don't, don't understand. How have you kept the machined surfaces so rust free over the years?

RJ

Cutting oil from tapping mainly, maybe a little WD40 on the knobs once in a
while.
 

PCO6

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Dec 25, 2008
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Newmarket, Ontario
Very nice job. I salvaged an old small drill press that I plan to canabalise for parts to make a taping jig. You've given me some good ideas and inspiration to finally get it done.
 

94legaleagle

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May 7, 2009
Messages
294
what is a taping jig used for? what's the purpose? I don't understand - seems you have a hole already drilled, and you are going to tap threads into it? why use a jig?
:headscrat
 

Chreese

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Aug 15, 2009
Messages
212
Wow, very nice jig. I bet you could easily sell a number of those.

Thanks for sharing,

Chreese
 

A_Pmech

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May 8, 2007
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Location
IL
Nicely done, John!

I've been thinking about tapping jigs of late and I may incorporate some of your ideas in mine. I especially like the tap drawer and chip collection. That's very handy.

:thumbup:

94legaleagle said:
what is a taping jig used for? what's the purpose? I don't understand - seems you have a hole already drilled, and you are going to tap threads into it? why use a jig?

The purpose of a tapping jig is to position the tap parallel to the hole. Tapping freehand offers quite a few opportunities for getting the tap ****-eyed in the hole, especially on deep holes.
 
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OccupantRJ

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what is a taping jig used for? what's the purpose? I don't understand - seems you have a hole already drilled, and you are going to tap threads into it? why use a jig?
:headscrat

It keeps the tap aligned with the hole during the tapping operation. You can also use a drill press while turning it by hand, but you lose some of the "feel"
 

Mickey O

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Oct 25, 2009
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Chicago, IL
That thing is great probably has save you countless broken taps and the work to get them out. Beautiful job it looks store bought. I could have used one of those countless times.


Got a lot of other goodies,I have made over the years, I might post as well.

-John

Might? Lets make that yes. We'll also be waiting for a blue print and parts list on the tapping jig.
 

mjb

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Jan 9, 2008
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San Diego
That is really nice.

I have looked at buying one from a knife making supply house, but they were very small and that limited their use. Yours on the other hand, would be great for many different size jobs.
 
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cnc-me

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Oh, I forgot to mention that the finish is a paint called Hammerite.
It might be a while before their are any "blueprints" on this.
So many ideas, so little time.
-John
 
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cnc-me

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[Nicely done, John!

I've been thinking about tapping jigs of late and I may incorporate some of your ideas in mine. I especially like the tap drawer and chip collection. That's very handy.

:thumbup:


I have been following your DO-All saw thread.
Awsome job on rebuilding.
You rebuild machines the way I do, every nut,bolt, washer it all
comes apart.
 
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cnc-me

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CNC me what cnc stuff do you work on?
A Thermwood CNC Router that I completely rebuilt-redesigned, and
a small CNC metal lathe.
I have a bunch of pictures on the , CNC Router rebuild that i'm
going to post once they are all in order. (going to be a big post)
Purchased the router in late 1998 and wasn't until 2006 that it
was fully operational.
Had to add on to the shop first, for a place to put it.
 

iandh

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Apr 23, 2010
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Wow, I'm really considering making one up for myself... I thought about it a while back but forgot.

I'm kinda considering making a few and getting rid of the extras in the classified forum.
 
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cnc-me

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Wow, I'm really considering making one up for myself... I thought about it a while back but forgot.

I'm kinda considering making a few and getting rid of the extras in the classified forum.

I wonder if there is a market for these things?
Already a lot of commercial ones out there.
 
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iandh

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I wonder if there is a market for these things?
Already a lot of commercial ones out there.

I know they are fairly easy to come by, but I don't believe I've seen many USA made, high quality versions.

I run a manufacturing business and all of my products are 100% USA, down to the nuts and bolts. I even source US manufactured raw materials whenever possible.

Either way, I already have a whole series of production items that I use to make a living, this would just be a fun project and I'd make a few extra to help offset the costs.
 
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cnc-me

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I know they are fairly easy to come by, but I don't believe I've seen many USA made, high quality versions.

I run a manufacturing business and all of my products are 100% USA, down to the nuts and bolts. I even source US manufactured raw materials whenever possible.

Either way, I already have a whole series of production items that I use to make a living, this would just be a fun project and I'd make a few extra to help offset the costs.

What kind of products do you make?
 

iandh

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What kind of products do you make?

I make a few different computer parts and also do custom work.

I worked at an aerospace contractor for ten years as a prototype engineer and fabricator, so I've used just about every tool/manufacturing technique/material known to man (not being cocky, just matter-of-fact).

I don't want to link to my business site since I don't know if that's against the forum rules, but I can link to a couple of my products at a reseller:

http://www.sidewindercomputers.com/iastunreho.html

http://www.sidewindercomputers.com/iast225mure.html


This particular product is shooting off the shelves, so it's out of stock right now, but I'm in the middle of a production run at the moment. Not that you'd necessarily want one, just wanted to be clear that they are actively stocked.

I have a reputation for the absolute highest quality. I'm a perfectionist to the point of disease, so I won't sell anything less.
 
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cnc-me

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I make a few different computer parts and also do custom work.

I worked at an aerospace contractor for ten years as a prototype engineer and fabricator, so I've used just about every tool/manufacturing technique/material known to man (not being cocky, just matter-of-fact).

I don't want to link to my business site since I don't know if that's against the forum rules, but I can link to a couple of my products at a reseller:

http://www.sidewindercomputers.com/iastunreho.html

http://www.sidewindercomputers.com/iast225mure.html


This particular product is shooting off the shelves, so it's out of stock right now, but I'm in the middle of a production run at the moment. Not that you'd necessarily want one, just wanted to be clear that they are actively stocked.

I have a reputation for the absolute highest quality. I'm a perfectionist to the point of disease, so I won't sell anything less.

Nice products and reasonable prices.
Bring it on, we need more stuff, like that, made in USA! :thumbup:
 
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cnc-me

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Very nice jig:thumbup: I didn't think Hammerite was available in the States.
It was the first & only time I have ever used it.
Have not been able to find a source for it since.
I sprayed it on, with a spray gun, went on nice and dried fast (no dust).:)
 

Wildfire1

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May 11, 2010
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Sir that is one of the finest projects I've seen on the net. I could put that on my coffee table in my living room and be proud to display it. Hats of to you on a very fine job. :bowdown:
 

Stuey

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Jan 8, 2008
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28m above sea level
I needed a tapping jig, so about 20 years ago, I built this.
Been using it ever since.
Thousands of holes have been tapped with this thing.
It was starting to look pretty cruddy, so I cleaned it up, and took some
pictures, thought you guys might like to see it.
01.jpg
Very, very nice work! :thumbup: Show us more more more! (please)

I make a few different computer parts and also do custom work.

I worked at an aerospace contractor for ten years as a prototype engineer and fabricator, so I've used just about every tool/manufacturing technique/material known to man (not being cocky, just matter-of-fact).

I don't want to link to my business site since I don't know if that's against the forum rules, but I can link to a couple of my products at a reseller:

http://www.sidewindercomputers.com/iastunreho.html

http://www.sidewindercomputers.com/iast225mure.html


This particular product is shooting off the shelves, so it's out of stock right now, but I'm in the middle of a production run at the moment. Not that you'd necessarily want one, just wanted to be clear that they are actively stocked.

I have a reputation for the absolute highest quality. I'm a perfectionist to the point of disease, so I won't sell anything less.

*doh!!* I never put 2 and 2 together, but I've seen your work before, and it is rather impressive. What's your business site?

This is yours too, right? http://www.petrastechshop.com/liadu14stbl.html :thumbup:
 

brownfoot

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May 4, 2010
Messages
106
Location
NC
When I first started working in a tool and die shop, the toolmaker I worked for had me make what he called a tapping block.
1 1/4 x 1 1/2 x 3 O1 tool steel with holes that are reamed the size of taps from 0 to 1/2"
The block was heat treated to Rc 60-62 and then ground square/ edges chamferred, also gets used as a bench block for driving out dowels or pins.
BTW, size for #5 and smaller taps is just one hole, as the shank size is the same #5 and under
It's main use is to keep the tap square with the hole, just hold it with your hand to start the tap or maybe clamp it for the larger sizes
So far it has lasted over 30 years and I doubt I will wear it out
 

i4ni

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Jan 23, 2010
Messages
1,015
Nice Work! brownfoot I'd like to borrow the tapping block idea . It would work really good using a cordless drill which is an awesome way to tap. Anybody else tried the cordless drill method?
 

MattT

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Feb 20, 2010
Messages
3,201
Anybody else tried the cordless drill method?

Been using reversible air drills, and cordless, for years. Back in the day a cordless would struggle with anything bigger than a 1/4" tap. Works great with good quality spiral point taps and a shot of cutting oil.
 

buildyourown

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Jan 8, 2010
Messages
185
I regularly use 3 different Lassy Hand tappers. One of the ones at work is brand new. My big one at home is old and sturdy.
Yours might be nicer though. Some nice features. I'm not sure why they don't all use drill chucks.
2 bars to hold the work is the only improvement I could see.
 
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cnc-me

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MI
Sir that is one of the finest projects I've seen on the net. I could put that on my coffee table in my living room and be proud to display it. Hats of to you on a very fine job. :bowdown:

Thank you
I'm glad you liked it.:)
-John
 
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