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How forgiving is epoxy on uneven spots?

hblock72

Active member
Joined
Mar 11, 2008
Messages
44
Location
North Carolina
Background:
I'm hoping to epoxy my 1000 sq ft garage this weekend. Started the build nearly two years ago so concrete is fully cured and I've kept all vehicles/work out of it during that time so there on no stains although there was a fair amount of dirt from the construction process. I started by pressure washing the floor. Then hosed it off with a water hose and scubbed it with a brush and simple green and rinsed again. Then acid etched it. After the first etch, I didn't think I had enough profile so I etched it again. Then scattered three big boxes of baking soda around, scrubbed it again and rinsed. I then filled the saw cut and two small cracks I ground out with sikaflex. Let sikaflex dry 4 days and sanded it smooth. Then pressure washed again.

My problem is that I have maybe 2 dozen low spots, chips, spalling (not sure what to call them) no larger than the size of a half dollar. They are less than 30-40 thousanths of an inch deep. I suspect they may have even been caused by acid that sat in low spots in the floor for too long. My question is do I need to fill these in? And if so, what do i use? Or would the epoxy hide them good enough? I plan to use two coats of Devoe 224 followed by a top coat of 379. I don't want to be too **** and end up trowling the whole floor flat, but would also like to have a nice flat finish when I'm done. This almost has me re-thinking my decission to not use flakes. Thanks for any input.
 
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jabberwoki

Well-known member
Joined
May 1, 2009
Messages
6,505
Location
puyallup wa usa
it`s just like body work on a car nice shiney floor will show low spots. Maybee do a couple of layers over the spots then sand them back till flat the paint? I did not do the fleck thing and i`m glad i didn`t makes looking for small droped nuts washers very difficult
 
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rugerlady

Well-known member
Joined
Aug 15, 2008
Messages
1,378
Location
Michigan
For small voids and low spots, we recommend mixing a little epoxy to fill, letting it set up then coating the entire floor.
I would call the rep from the company you bought your product from and ask them. They know their product best and should be able to advise on what to do with their system.
 
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