Looks like I have to go with #6 as the micro inverter kicks off with a 2% drop
Where did you get the 2% value from? Typical default range for micro inverter output is 211-264vac. I’ve looked at several specs and not seen “%” rating. (Not going to Easter egg hunt either.)
If you were using enphase iq7/7+ inverters and it had to raise the output voltage to a worst case of 264 vac to backfeed into the grid, the vd @16a per ckt would be:
#12 => 1.58% vd = 4.17v. The grid voltage could be as high as 259.8 vac.
#10 => 0.95% vd = 2.6v. The grid voltage could be as high as 261 vac.
#8 => 0.63% vd = 1.7v. The grid voltage could be as high as 262.3 vac.
This assumes you have the 20A limit on the ac side of the inverters and run 2 ckts back to the main panel. I haven’t seen a micro inverter that permits a 40 a ckt.
What are the voltage swings on your grid?
What is the buss ampacity of the main panel and the main cb rating?
Not sure why the inverter choice is such a secret. You want real answers….provide some real info. If you don’t know what you will be using say so. You can get some design inputs here.
And the panel specs.