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Sloppy paint work or bad weld on compressor tank?

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Dec 7, 2021
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I just picked up a used Kobalt 30 gallon air compressor with a bad pump. I just wanted it for the tank. I aired it up to 145 psi and it's holding fine. I then noticed this weird seam on the back. It looks like sloppy paint work to me, but I'm no expert. My concern is if this is a bad weld or component separation? The tank has an ASME tag and is rated to 200 psi, though I'll never go past 150psi. Otherwise it's very clean in and out and was made in 2018. Any advice/opinions appreciated. Thanks
 

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seber

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Looks like a paint problem. Hit it with a wire brush to get a good look. You will want to repaint the area anyway. Royal blue is easy to match.
 
OP
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Thanks guys. So you wouldn't be scared of this tank after a wire brush cleaning and a little touch up paint? I'm cheap, but not so cheap I'll risk a compressed air bomb.
 
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OP
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I'm starting to think I'm over-thinking this. If it was separating, it would leak like a screen door. The paint bridges seem to indicate it hasn't moved since it was painted. According to the tag, it was tested and certified in Aug of 2018. It had a 2-stage pump on it and the set cutoff pressure was 175 psi (until the HP piston rod welded to the crank)
 
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OP
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This has been quite the learning experience for me, so I’m glad I did it. Took the bungs off this tank and rinsed it out. I had no idea I could get such a good view of the inside of a tank without a bore scope. Anyway, it definitely looks worse than I had guessed it would. I doubt the first owner ever drained it. There were about 2 shot glasses of rusty sludge at the bottom. This really makes me wonder—what do all my other tanks look like? I run an auto drain, but the condensate coming out is never what I’d call clear. The pictures below are outside, top down, bottom up. It definitely looks like if it’s gonna leak, it’s gonna be on the bottom first.

I went down the hydro test rabbit hole last night and have arrived at this conclusion. I’m willing to hydro test up to the specified max pressure listed on the tank (200psi on this one)—but don’t feel comfortable stress testing a tank beyond that even with water. I’m gonna bring this tank up to 200 with water and feel somewhat comfortable running it at 150psi of air for a couple years. Maybe bring it up to 200 psi with water every few years until it leaks.

I found a few different ways of hydro pressuring a tank, grease gun, power washer etc, but this guy had would I thought was the easiest way to do it—


I spec‘d out a grease gun, Zerks, adapters, a water pressure gauge, etc and found the water pump the British guy in the video is using is actually cheaper, so I ordered the same one off Amazon for $36. Its only rated to 362 psi, but that’s more than I’ll ever need.

thanks again for all the advice.
 

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Walkers

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Cave Creek Az
Thanks guys. So you wouldn't be scared of this tank after a wire brush cleaning and a little touch up paint? I'm cheap, but not so cheap I'll risk a compressed air bomb.
The tank looks pretty fair to me. just keep it drained. That tank has a 10 year expiration date, so when it hits 10 years you are supposed to pitch it. Personally, I would have another wee gander in it then like you just did and see if there is anything questionable then. I wouldn't bother pressure testing it at all right now, the thing is practically new.
 
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