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Ground Rod Wire Size and Location in Main?

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PCustoms

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I was just in the process of apologizing to PCustoms to tell him that I copied the wrong post. I actually ordered the wire you suggested, because it has to come inside. Thanks!

No reason to apologize.

I read "direct bury" and grabbed URD, I didn't realize you were bringing it inside. Posting while multitasking....
 

TractorJeff

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FWIW: Alfred copied the Code and posted it, highlighting certain parts of the statement. I interpret it to say as long as ALL the Wires are in the Trench?
 
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jaw22w

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All good, glad you're moving this forward
Yeah me too! I think I have everything in line. Just waiting on parts now. The spray foamer is due is less than 2 weeks, so I need to get this done.
You all have been a great help. I wouldn't have made it without you guys!
 
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jaw22w

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FWIW: Alfred copied the Code and posted it, highlighting certain parts of the statement. I interpret it to say as long as ALL the Wires are in the Trench?
Here is my interpretation. install the 3 wire system so it is a completed installation, but don't fill in the trench. Add the #4 to the existing 3 wire system. Fill in the trench. Done. All to code. :) I'm not too worried. Nobody around here is ever going to catch that anyway. Least of all the inspector.
 
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jaw22w

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You have URD, which, unless it's dual rated, isn't supposed to be used indoors. If there is a fire, it could give off a toxic gas. I wouldn't worry too much about that though. What's done is done and probably not going to be re-done.
I just re-read this thread to reinforce it in my mind and this jumped out at me. As you said, there is URD coming in to the barn with the 4/0-4/0-2/0. It would not be a bad idea to add a disconnect on the wall of the barn outside of the 200 amp panel in the barn. It would be easy enough to do at this point to keep the URD outside. I think I would have to have a non-URD 4/0-4/0-2/0 to connect between the disco and my panel then.
Is this a possibility?
I apologize for all these questions. I just like to do everything myself. I built my own house, my home shop, and my son's house. I even built the car I drive everyday. But I am just smart enough to know what I don't know. That's why I came here.
Thanks guys!
 

mike93lx

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I just re-read this thread to reinforce it in my mind and this jumped out at me. As you said, there is URD coming in to the barn with the 4/0-4/0-2/0. It would not be a bad idea to add a disconnect on the wall of the barn outside of the 200 amp panel in the barn. It would be easy enough to do at this point to keep the URD outside. I think I would have to have a non-URD 4/0-4/0-2/0 to connect between the disco and my panel then.
Is this a possibility?
I apologize for all these questions. I just like to do everything myself. I built my own house, my home shop, and my son's house. I even built the car I drive everyday. But I am just smart enough to know what I don't know. That's why I came here.
Thanks guys!
It has to be 4-wire and the barn panel will need all neutrals isolated.

 
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jaw22w

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It has to be 4-wire and the barn panel will need all neutrals isolated.

Thanks. I just looked and some of those disconnects get kinda pricey. It's only 100 feet clear path to the main to shut it off. I think maybe I'm willing to risk it. I don't think I want to be in the barn if it is burning anyway!
 

sparky 1971

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I just re-read this thread to reinforce it in my mind and this jumped out at me. As you said, there is URD coming in to the barn with the 4/0-4/0-2/0. It would not be a bad idea to add a disconnect on the wall of the barn outside of the 200 amp panel in the barn. It would be easy enough to do at this point to keep the URD outside. I think I would have to have a non-URD 4/0-4/0-2/0 to connect between the disco and my panel then.
Is this a possibility?
I apologize for all these questions. I just like to do everything myself. I built my own house, my home shop, and my son's house. I even built the car I drive everyday. But I am just smart enough to know what I don't know. That's why I came here.
Thanks guys!
You could if you really wanted to. You could go into the bottom of the disconnect then ****** out the back into the back of the panel. The URD could also be dual rated for indoor use so there wouldn'tbe cayse for concern. I know what I wouldn't do. If my shop ever catches on fire I won't be in it because I'll be too busy setting up a roadblock to keep the fire department away.
 

mike93lx

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You could if you really wanted to. You could go into the bottom of the disconnect then ****** out the back into the back of the panel. The URD could also be dual rated for indoor use so there wouldn'tbe cayse for concern. I know what I wouldn't do. If my shop ever catches on fire I won't be in it because I'll be too busy setting up a roadblock to keep the fire department away.
If your shop catches fire, definitely call the FD. To let them know of a huge fire at a church across town.
 

sparky 1971

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If your shop catches fire, definitely call the FD. To let them know of a huge fire at a church across town.
Since it's a volunteer department and I know most of them, I used to say I'd call 911 to announce that the beer is on me for the next two hours, report to the tavern. Now that it's a well known fact that I've quit drinking, some fun hater might figure what I have in mind. I think a flat truck tire that leads to a jack knifed trailer in the middle of what the county claims is a road would work just as well. It would definitely be more cost effective.
 
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dscheidt

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It's an existing circuit and laid on top of the URD in the same trench is good enough for me to be the same cable. I'm not going to state it meets the standards set forth by the code exactly, but it's close enough. Using a drywall screw in place of a 6-32 screw is also a code violation, but we've all done it.
My take on that code provision is that it's one to avoid inductive heating (not a problem here) and to reduce the risk that someone makes a mistake and mixes up wires from different circuits, and ends up with an overloaded neutral or something. That's not happening here, so I don't see a real problem.
 
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jaw22w

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I am enjoying you guys debating the code in reference to my project. I'm learning. I've learned a lot about service entrance in the last few days on this thread and still learning.
I'm sitting here waiting for parts, just itching to get at it. Couple of days yet for parts, though. I wanted to make sure of the wiring diagram for my 4-wire service. So I took a few minutes to draw my panel. I think I've got it but wanted to make sure. I figure I will get a much better inspection here than from the county.
When I get parts and get the panel wired up, I will post a pic for final inspection.
Quick question. I might as well go ahead and install the 2nd ground rod. Where does the 2nd bare #4 land in the panel. Either ground bar?
Thanks for sticking with me!

I know, my panel is upside down. It made more sense to me for my application, and I checked. As far as I could tell, it is ok by code, as long as the top breaker is less than six feet and the breaker switches are horizontal.
IMG_1032.JPG
 
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jaw22w

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Sorry again. My net connection is actin up a little tonight.
 
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sparky 1971

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I am enjoying you guys debating the code in reference to my project. I'm learning. I've learned a lot about service entrance in the last few days on this thread and still learning.
I'm sitting here waiting for parts, just itching to get at it. Couple of days yet for parts, though. I wanted to make sure of the wiring diagram for my 4-wire service. So I took a few minutes to draw my panel. I think I've got it but wanted to make sure. I figure I will get a much better inspection here than from the county.
When I get parts and get the panel wired up, I will post a pic for final inspection.
Quick question. I might as well go ahead and install the 2nd ground rod. Where does the 2nd bare #4 land in the panel. Either ground bar?
Thanks for sticking with me!

I know, my panel is upside down. It made more sense to me for my application, and I checked. As far as I could tell, it is ok by code, as long as the top breaker is less than six feet and the breaker switches are horizontal.
IMG_1032.JPG
You're going to run one #4 for both rods. You can take the wire through the clamp on the first rod then on to the second. Or, you can go to the first rod, clamp the wire to it, then add a second clamp to the first rod and go to the second with another chunk of wire. 99% of the time I use option #1. Option #2 is reserved for when I have two pieces of wire and neither one is long enough.
 
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jaw22w

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You're going to run one #4 for both rods. You can take the wire through the clamp on the first rod then on to the second. Or, you can go to the first rod, clamp the wire to it, then add a second clamp to the first rod and go to the second. 99% of the time I use option #1. Option #2 is reserved for when I have two pieces of wire and neither one is long enough.
Gotchya! Thanks! I am going to assume my panel drawing is correct, then?
 

bronc076

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I'm really enjoying reading this thread. I'm new here and I have a question and this seems like a good place to ask it instead of starting a new thread.

Given: Code requires 4 conductors from the main panel to the sub panel in a detached building, and the sub panel to have the bonding screw removed, as well as two ground rods or a UFER ground. I think I got that right.

The old school way of doing it was to just run three wires from the main to the sub, and the detached building had it's own ground, either with rods in the ground or UFER. That's the way we built my shop in AZ in 2003, my dad wired it and he was a Union Electrician in Chicago back in the 50s-60s. He moved to AR in 71 and lost track of code changes as that county had no inspections either and he was formally trained, all be it during the 1950 when electricity was still kinda new. He passed away in 2012, born in 1932. Him and Edison used to drink together down at the tavern! :) I miss him a lot. Anyway the inspector made us add a ground wire to the ditch and remove the bonding screw, we did that but dad grumbled (cranky old man). However I work for the government and understand following rules regardless of how much sense they make or what I think! :)

Why was the code changed? What was happening, what was the danger if the detached building with the sub panel has a good ground?

If you are running the ground from the main panel to the sub panel, why is an earth ground (sorry I forgot the correct term, I'll read the FAQ again) necessary? The only answer I know is because code says so. Do any of you guys know the scientific answer?

Lots of code changes make simple sense, like grounding metal appliances so you don't get electrocuted when a wire in grandpa's old aluminum drill breaks and touches the housing. GFCI makes sense, no brass no ammo kinda thing. But this one is beyond me unless it has to do with fault detection of the sub panel itself, so a fault in the sub panel, not one of the circuits it provides, will trip the breaker in the main panel.

BTW I'm having a shop built this winter and I'll be wiring it. Building permits in my county cost $20 and the inspection makes sure setback requirements are met. But I want to do all this to code even if the county don't care.


Thanks
Rob
 

wyliesdiesels

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I'm really enjoying reading this thread. I'm new here and I have a question and this seems like a good place to ask it instead of starting a new thread.

Given: Code requires 4 conductors from the main panel to the sub panel in a detached building, and the sub panel to have the bonding screw removed, as well as two ground rods or a UFER ground. I think I got that right.

The old school way of doing it was to just run three wires from the main to the sub, and the detached building had it's own ground, either with rods in the ground or UFER. That's the way we built my shop in AZ in 2003, my dad wired it and he was a Union Electrician in Chicago back in the 50s-60s. He moved to AR in 71 and lost track of code changes as that county had no inspections either and he was formally trained, all be it during the 1950 when electricity was still kinda new. He passed away in 2012, born in 1932. Him and Edison used to drink together down at the tavern! :) I miss him a lot. Anyway the inspector made us add a ground wire to the ditch and remove the bonding screw, we did that but dad grumbled (cranky old man). However I work for the government and understand following rules regardless of how much sense they make or what I think! :)

Why was the code changed? What was happening, what was the danger if the detached building with the sub panel has a good ground?

If you are running the ground from the main panel to the sub panel, why is an earth ground (sorry I forgot the correct term, I'll read the FAQ again) necessary? The only answer I know is because code says so. Do any of you guys know the scientific answer?

Lots of code changes make simple sense, like grounding metal appliances so you don't get electrocuted when a wire in grandpa's old aluminum drill breaks and touches the housing. GFCI makes sense, no brass no ammo kinda thing. But this one is beyond me unless it has to do with fault detection of the sub panel itself, so a fault in the sub panel, not one of the circuits it provides, will trip the breaker in the main panel.

BTW I'm having a shop built this winter and I'll be wiring it. Building permits in my county cost $20 and the inspection makes sure setback requirements are met. But I want to do all this to code even if the county don't care.


Thanks
Rob
I explain the answer to your question on the electrical FAQs sticky but the short of it is, the grounding electrodes are a different animal than the EGC between the panels

The grounding electrodes are for shunting lightning, limiting potential to earth etc but cant aide in clearing fault current. Thats the job of the EGC. Just like in your example about appliances
 

alfredeneuman

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You're going to run one #4 for both rods.
(E) Supplemental Electrode Bonding Connection Size. Wherethe supplemental electrode is a rod, pipe, or plate electrode, that portion of the bonding jumper that is the sole connection to the supplemental grounding electrode shall not be required to be larger than 6 AWG copper wire or 4 AWG aluminum wire.

The rods will be buried so aluminum would be no good.
 

sparky 1971

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(E) Supplemental Electrode Bonding Connection Size. Wherethe supplemental electrode is a rod, pipe, or plate electrode, that portion of the bonding jumper that is the sole connection to the supplemental grounding electrode shall not be required to be larger than 6 AWG copper wire or 4 AWG aluminum wire.

The rods will be buried so aluminum would be no good.
I know a #6 would be ok but I believe he already has #4. See post #62. It also looks to me like a #4 was installed previously, see the photo at the beginning.

And, here, certain places prefer us to use #4 because of the dreaded weed eaters. There is no written amendment, but I do it anyway just because it's easier to carry one spool of #4 vs a #4 and #6.
 
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wyliesdiesels

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Thanks, I read your post in the FAQ a few times and still don't understand why it took till 2008 to make the change. If I have a garage built in the 90s with a 3 wire feed from my main panel how is it more dangerous than one built today. i also red this.

https://www.creia.org/assets/docs/pdfs/sub-panel-grounding.pdf

I'd do more reading, I have a full pot of coffee!
Why did it take the CMPs that long to change it? I cant answer that

As to being more dangerous, it does have the potential since the neutral is bonded. If that neutral developed a bad connection somewhere, you could have stray neutral currents running on unintended pathways… it sets up a potential for shock…
 

Norcal

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Years ago I ran a 3-wire feeder to my then pumphouse, that later (1993) had a shop attached to it, I have regretted it for years, one of these days may change that.
 
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jaw22w

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I just wanted to take a minute to say thanks to all the people who contributed their time to my project, especially, sparky1971, Wyliesdiesels, and mike931x. Not to slight anyone. You were all a great help.
Sunday, I finished the last hand digging and got the barn service entrance cable connected to the main panel. Switched the 200 amp breaker on at the main then the sub in the barn. Hit the breaker for the lights and flipped the switch. Lights came on. No smoke anywhere and no tripped breakers. I have tested every circuit. Everything tests good, even the GFCI circuits. I guess that ain't too bad for an old Ironhead.
I am really glad I came here for advice. I got an up-to-date, safer system, in spite of my worthless county inspectors that were only going to look for one ground rod and a couple of GFCI receptacles. I think my total extra cost to do it right was $78 and very little labor. Damn good value!
I am ready for the spray foamers on Friday.
Thanks All!
 
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