Parts have been arriving and I’ve been playing in the shop on the Econoline trailer as available.
Corner side panel arrived from Idaho. Fantastic shape considering what we had currently. Considering what good shape it was in, and that the stake pocket was intact (something my patch panel was missing,) i wanted to remove the lower wheel-well section on the left and leave the rest complete. This way I can graft onto the bedside and maintain a one-piece bedside, with the factory corner connection and stake pocket.
I did start addressing a bit of the dent situation. There was limited access due to the fuel vent / filler cover that was still intact.
I started by hitting it with the DA really quick to show off more of the damaged area while I worked the dents a bit.
Got enough cuts and bangs on my hands hammering with the limited access that I switched gears to removing the original corner section.
All of the spot welds along this seam were drilled, then seam busters used to completely split the panels. There were also a couple locking tabs that were unfolded to allow it to separate.
Then the fuel inlet/vent cover had its spot welds removed - this gives us better access for our dent removal - I haven’t decided if I’ll be reinstalling this via weld or enable it to be easily removable as an access panel.
Next up I wanted to check out the fitment of our replacement panel and see if my plan to basically install / replace as though this was a hybrid of a collision replacement / rust repair. I don’t want to hack and slice things away right away, I’d rather try and replace / repair as the factory manual shows.
Side panel loosely lined up and clamped in place.
Plenty of adjustability when it comes time, especially after the flanges get straightened back out. Next up I threw the other bedside panel up - that’ll be a tricky cut again to **** weld.
Out of level at the moment but just mocking up.
Waiting on another couple pieces in the mail. Have to stop by the welding shop for new gas this week and I’ll also be pulling off the corner to work on the dents more before continuing forward.