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Between 265 & 485 SQ/FT Kwik Fab's Small Shop

Workspaces sized between 265 and 485 squarefeet.
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KwikFab

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Central Valley, CA
Have you confirmed power thru the cord up to the compressor? Maybe the cord/plug STB...

I had checked continuity on the plug ends to the leads on the switch.

Although I can't remember if white is supposed to show up or not?

Funny you mention that though because as silly as it sounds, I've seen broken barrel connectors on the cable for a CNC table when I'd help people with their Langmuir.

Good question for sure.

I'm tired. Annoyed. And I'll yank the motor off tomorrow. I got the "key" out of the shaft for pulling the pulley off but it's got 1 more in left to go. Funny enough I gave away all my jaw pullers when I purged the garage in preparation of my press brake 🤦‍♂️

So tomorrow I'll grab my tool box, undo the motor from the mount and maybe commit to the cheapest one I found online on Ebay. Still, $150 I wasn't prepared to spend.
 
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KwikFab

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@larry4406 You might be onto something - I do get continuity as I said I checked before you asked.

I checked again and it sounds on/off. Thinking it was just my crappy handling of the leads (since I'm basically probing with the sharp tips) I think the prong itself may have a broken connection in the molded plug.

Just ordered a new plug this way I'll chop off the old one and terminate it myself. Let's hope it's that simple but also super weird that the plug failed?

This is because no one uses my shop, and my air compressor never gets disconnected.
 
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KwikFab

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Well, she fires up now 🤦‍♂️

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How the prong/wiring got severed for the neutral is beyond me.

If I wiggled the neutral prong I was able to achieve continuity when probing with my multimeter. But when I recall it being harder to do than the other two, made me suspect it was bad which is why I went back to try again.

I think all tools like these need to do away with molded plugs, but I understand it's for cost reasons.
 

larry4406

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Jan 27, 2006
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Well, she fires up now 🤦‍♂️

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How the prong/wiring got severed for the neutral is beyond me.

If I wiggled the neutral prong I was able to achieve continuity when probing with my multimeter. But when I recall it being harder to do than the other two, made me suspect it was bad which is why I went back to try again.

I think all tools like these need to do away with molded plugs, but I understand it's for cost reasons.
Easy is good!

I was originally thinking of checking for 120V at the device itself when plugged in vs continuity of each conductor, but I guess both methods of inspection work.

Much cheaper than a new motor!
 
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KwikFab

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And I'm probably jinxing myself by saying this but, the press brake is also running like normal.

I've done multiple 90 degree bends along with a 135 degree bend, not including the test cuts and bends made earlier.

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This is because the last steel plate had a springback of 4.8 degrees for a 90 degree flange. This steel requires 6 degrees of compensation for a 90 degree flange.

At least now that I have the replacement motion control board, I will have minimal downtime if I run into that same issue as I did last week.
 
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KwikFab

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A few weeks back, I scored a new-in-box set of bed bars for a variety of trucks. Guy was selling his newly purchased $60k+ Tacoma since he ended up hating it which meant a great deal on this set ($200).

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Anyway, it was missing some type of hardware for attaching to the truck itself.

I have no use for this setup until next year when we decide to do Rubicon anyway but my friend from Nevada recently asked if I can make him some mounts. That prompted me to use my truck as a mock-up (we have the same truck) since I need those mounting brackets made, as well as creating the mounts needed.

In the above picture, the long Z shaped mounts on the right sit on the bedside and require being attached to the bed's interior bed rail.

Here's the bracket I made to tie it all in.

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The two holes on the bottom are what I came up with for running bolts to the T-nuts that go into the rail. Scored on Amazon.

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The top hole I decided should carry a carriage bolt since it would be extremely hard to get a nut on the inside for running a bolt through. Seems my CAD work is on point :ROFLMAO:

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And here she is.

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After this I mocked it up again to determine the length bolt I need since I was using hardware I had laying around. Ordered a 5/16 - 18 bolt at 5/8" long. And since the Z shaped rail stretches across the entire bedside, I opted to create 6 mounting brackets which will allow the rail to attach at the front, center, and rear of the bed.

For my friend since he only has two crossbars, I'm only making 4 mounts but also utilizing 2 holes each to mount to the bed.

Obligatory action shots.

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She looks good!

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The top hole will be used to mount his bars to the brackets since he simply wants his bars to sit squarely on top of the brackets. All that's left is for him to weld a plate with a nut on the backside to the ends of his bars.

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Back to fulfilling orders! I made this in-between since the other stuff are repeats of things I've made and posted before.
 
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KwikFab

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Didn't even update this thread to show I got the parts back the other day.

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I know my friend's going to be stoked because he wasn't expecting them to be powder coated. My hardware had also arrived and mock up looks good with the shorter length carriage bolts.

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Also just started on another customer request which is a custom molle panel that mounts around the stem of a Sur-Ron e-bike.

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Apparently the only company that makes such a panel in this size offers it as part of a bundle with a headlight for over $600. Good thing I know CAD and I've got tools to figure **** out :unsure: :ROFLMAO:

By making it a two piece design as shown, I'm giving the end user flexibility to swap out with different panel types if/when needed.
 
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KwikFab

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Man, had a small *** puckering moment in the shop today.

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Everything was a breeze until I placed my 3/16" test strip for bending. About halfway through the cycle (because it's pretty quick) I heard a crack and immediately let off the pedal! It wasn't until I saw the TONNAGE ALARM that I realized ****!

I had run my program on the wrong die opening. Rather than using the 1.5" opening for 3/16", I accidentally had it with the 0.63" opening I last used.

The result was a warning on my screen, a large metallic crack sound that had me thinking the steel was going to shatter, and the need to reset my brake and home it.

Surprisingly, the steel test piece didn't even crack and the tooling is completely unscathed (which I knew already).

Here's 3/16" bent passed 90 with a tight as **** bend radius that'll make 1/8" jealous even. :lol:

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Will definitely make sure I have the correct opening facing up next time! Otherwise, it was business as usual and the parts today were on point as expected.

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Dropped off for powder coat.

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I will say, even though my brake has a maximum tonnage of 25 tons and my tooling is rated for 20 tons per 12", I decided to dedicate this punch to thinner material.

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I fully inspected the punch all around and saw not a single stress fracture or anything. The die opening (since it was 4", the steel piece was 3" wide) didn't even have an impression in the tooling so the punch and die should be good.

Still, I'd rather play it safe than sorry and chalk it up as a $50 mistake.
 
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KwikFab

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A little something I like to emphasize on in my tiny little shop is quality.

I've got several regular customers that are always having me make them parts.

Yesterday the part on the right was dropped off as the bottom half of the design was needed. But it was needed to be on both the top and bottom keeping the same distance center to center.

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The part on the right is from a large "family" shop that's been in business for a long time. While they are popular and clearly make tons with the stuff they sell, I'm always shocked to see the small bits that just look really bad.

Their holes are slightly oblong and much more noticeable in person.

Here's a shot of theirs -

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And mine -

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Another one of theirs -

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And mine -

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For most, they'll never notice it. Others will and chalk it up to "well, it still works".

Yes it does, but as you can see, my holes are much more round than theirs. This tells me backlash is at play and things aren't tightened up as they should be. Could be a lack of maintenance or even a table that was never properly set up to be square and level.

Small things like this can lead to inconsistent parts with the margin of error growing exponentially as larger parts are cut out.

I won't mention how when the parts are laid out on the table, theirs looks like it was done at a small home shop compared to mine.

Anyway, hole distances are on point.

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And since two parts were needed, you can see how the they mirror each other perfectly.

They're are two stacked here.

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Customer will be by later to pick them up, and all for the grand total of $16.

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KwikFab

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$16 for the design time, material, and production? Wow!

You forgot the next day turn around too.

Unfortunately a lot of people I come across are  really cheap, both online and in person.

I kept it cheap for him though because he both buys parts from me quite often and has sent customers my way.

My whole niche was to provide people, mainly DIYers, a means to bring their own project to fruition while steering away from large shops that don't give most of us the time of day. When they do, it's normally at a "**** off" price that's ridiculously high to get people to either turn away or pay it up.

So yeah I think at least $10 - $12 for each of those pieces would've been more reasonable, you'd be surprised how quickly people will balk at the price. I know he would've paid it though.
 

LeonardY

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Apr 16, 2011
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Unfortunately a lot of people I come across are  really cheap, both online and in person.
Or just plain scammy.

Neighbor came over with a little cross tube clamp. He wanted to know if I could make them. He's a lighting grip.
I said I could. He then said where could he get the material he wanted 20. I asked him were he got the one he showed me. He said another lighting grip makes them. I asked how much does he charge for them. He said $20.

I told him, I would just buy them from that guy. I would have to charge him for Design time, programming, set up, tooling, production and materials. It was going to cost him more than him just buying 20 of them.

The scam was he expected to just pay for materials. I should mention that these guys rent their equipment to the Studio's production teams at a hefty price.

I'm happy to help but I won't be taken advantage of.
 
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KwikFab

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Or just plain scammy.

Neighbor came over with a little cross tube clamp. He wanted to know if I could make them. He's a lighting grip.
I said I could. He then said where could he get the material he wanted 20. I asked him were he got the one he showed me. He said another lighting grip makes them. I asked how much does he charge for them. He said $20.

I told him, I would just buy them from that guy. I would have to charge him for Design time, programming, set up, tooling, production and materials. It was going to cost him more than him just buying 20 of them.

The scam was he expected to just pay for materials. I should mention that these guys rent their equipment to the Studio's production teams at a hefty price.

I'm happy to help but I won't be taken advantage of.

That is one equation for sure, and I have sent other people back to their 'source' as it wouldn't make sense for me to make. This is especially true of any signage which is why you'll never see me post such work. In fact, I told a guy in this very thread it wouldn't make sense for me to make something to ship - it was that Welcome sign I posted maybe 2 pages ago.

Anyway I've experienced this firsthand with multiple people and fortunately, one of them circled back to me where I was able to politely say"I told ya so".

About two years ago on a local truck group on Facebook, I had just posted a bumper I made for someone. I get this message from a guy asking if I could make him a custom bed rack. This is one of those racks that sits on a bed in order to carry a roof top tent.

Well he requested that it be modular, allowing the removal and installation of different panels so he can attach different accessories like a hi-lift jack, a rotopax fuel or water jug, and other various items.

I told him I could, and quoted him about $1,100+. This was around the realm of what other companies were charging, except his would be customized to fit his needs. It covered design work, material, and welding which it realistically wouldn't have taken me long to do.

His response (this was all in messenger) was "LOL was hoping to be around $400" to which I responded that covers material alone and nothing more. So I told him we're too far off and I can't help assist.

About a year later he posted in the same group (my terrible memory didn't recognize his name) as he asked for advice based on some terrible pictures he took of him welding for the first time. After I replied with some pointers, and some exercises to run, he messaged me only for our old chat to appear. That's when I realized who he was :lol:

He said hey, and asked for some pointers as he was building a squat rack or something to which I said it would be easier to get everything cut appropriately with a bandsaw. He said something along the lines of "that costs money", only for me to add a few other tools I suggested. He was running that $150 flux welder from harbor freight, and using an angle grinder to cut down square tube.

I reminded him of the job he had asked me to do, and told agreed with his statement that tools cost money. I added that experience with using said tools adds even more value, and shared the various tools I've purchased over the years with my own money to learn and use and expedite the work I can offer others. And lastly, why I told him I quoted him what I did because it "includes my CNC table, my press brake, my experience as a fabricator, my experience as a welder, all of that" and he apologized and said he gets it now.

I could only hope that if he ever reaches out to anyone for custom work, that he remembers that conversation. For others though, it isn't worth mentioning as I'll simply decline.

Just because it took me about 1-2 minutes to design something doesn't mean I deserve 1-2 minutes of pay. All that experience is what allowed me to make a 30 minute job as short as 1-2 minutes for me. You're paying me for my experience, and the tools I have at my disposal.

Unfortunately, I'm saying no just as often as I'm saying yes to people.

I will say the art piece I posted a page ago, I received another payment some 2 weeks afterward. I reached out to ask if it was an error and if I need to refund it or if he needs to check if there's an issue with his bank to which his reply was -

Screenshot 2026-07-14 132004.png

I'll do jobs both large and small, and charge what I believe to be a very reasonable rate. So it's awesome when some do see that and appreciate what I do.
 

LeonardY

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Apr 16, 2011
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Location
Southern California
And I realize I mentioned that story in this thread already :lol:

Well, maybe someone that's new to the thread will see it!
I'm sure I have told mine too.

A friend had the best boss.
He's a graphic designer and did a quick mockup for a client. Probably took him a few hours.

When the client made a comment about it must have been easy since he did it so quickly.

His boss said, “Yes, that was quick. It only took him 18 years of experience to do that."
 
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