I don’t even see how you could easily do the math. They are not going to release those numbers to the public. While you can break any tool, the same few tools are probably the majority of tools that get replaced on warranty.
I would probably be safe to say that ratchet internals, bit sockets, and screwdrivers are among the most often warranted tools.
Externally there's zero chance you'll be able to do the math. I used to do customer briefings under NDA and got a stern warning every year that the warranty claim information I was using had better never get released publicly. I used to (kinda) laugh since it would have been a great story for us, but it was seen as propietary information.
Unsure, but Sears/Craftsman clearly miscalculated.
Only in their selection of a CEO that gutted them like a bait fish. Craftsman and the Kenmore appliance lines alone had huge value before he started playing games.
^ They're most likely giving the buyer an off-invoice discount rather than deal with "warranty".
That's how bulb manufacturers did it: Sylvania, GE, Westinghouse.
They just took 3% off the bottom line of the invoice and called it "warranty allowance".
Can you imagine the logistical nightmare of trying to return "warranty" hand tools to mainland China or Taiwan?
Doesn't happen. They handle it with contract terms one way or another. But when it's a house brand there are guardrails unless they're stuipd.
I'm being sarcastic... Sears totally missed the internet, among other things as you've mentioned.
You're right. They bought Lands End to try to to figure it out, and mainly just destroyed them because they were so busy trying to be clever with real estate and other stuff that wound up killing them. If they'd gotten their **** together they could easily have been Amazon before there was an Amazon. But a company called ValueAmerica was Amazon before there (today's) Amazon, and they still managed to be a disaster too.
But I do miss Craftsman... Returns? Dead easy.
Which HF has largely copied...
A couple years ago TTI disclosed their warranty cost as 4% of sales. No further breakdowns were given. Their revenues do not include distributer or retailer mark ups and their costs are overheaded, so not cost of goods sold. It also does not include the consumers cost to exercise the warranty.
If that's across all their product lines (total) I could see it as they have a lot of cheap consumer stuff they're probably playing some odds of "Will they bring it back?" and cost. For things that have the 5 year warranty like the Milwaukee FUEL stuff, I bet it's a lot less than that 4% (unless they're really stupid, which I doubt. Same for the HF Hercules - you put a warranty that long out there you better have done the homework to minimize failure.
Sorry. Are you guys saying when you warranty a tool at Harbor Freight, HF gets free tools or money back from the manufacturer?
I guess I just assumed, Sears, or Bloomingdales (who had a liberal return policy) or HF backed the warranty on their products. The distributors/retailers are collecting all the profit. They are just handling returns by reducing profit. Too many returns, too little profit, they cancel that contract and bring in new product.
It's more complicated than that - As a pure retailer, Bloomingdales almost certainly ran returns through multiple different sections of their books, some of which was cost of customer goodwill (not likely described like that). And they likely balanced it with the folks they were buying from over time.
Sears, specifically Craftsman, was big enough that they likely had warranty thresholds with the people that manufactured for them. Just like HF, they definitely weren't sending 1-for-1 returns to their manufacturers, but I'd guarantee they both have thresholds in their contracts after which the manufacturer was on the hook for any abnormal levels of returns. Both probably provided samples back to the factories for process/manufacturing improvement.
The company I worked for had multiple tiers of tracking warranty claims at component, assembly, manufacturing plant and finished goods (among others) and really dialed in on all of them. Every single product had a "Service Cost Estimate" as part of the approval process to get the green light to move forward, and those estimates were constantly evaluated against the real-time warranty claims. The result was the various teams got really good at evaluation and estimation, and warranty claims were the lowest in the industry. Just the savings on stuff like shipping and dealing with the customers alone made that an extremely critical piece of being profitable.
I think it’s possible or likely Asian manufacturers are not making that much profit on the things they manufacture. I think competition is fierce among Asian manufacturers. I’d bet they are making 5%.
Based on what do you say this? Seriously.
I'd note that based on the above stuff in this post, "competition" almost certainly contains as much quality and minimizing claim rates as it does low price/cost.
These are the folks who invented “dumping” where they’d bid less than cost.
