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Quick compressor plumbing question.

csmitty

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Planning on 1/2" Black iron but the tank fitting is 3/8s and the reel is a 3/8. Be any issues with flow through out the system? Other than drilling and tapping the tank fitting can't think of way to make it larger other than the reducer/coupling. Realize the 1/2 lines will add to volume but if the 3/8s is going to bottle neck might as well stick with 3/8s pipe. Since that nozzle (effectively) going form 1/2 to 3/8 at the reel would raise the volume while decreasing the pressure.
 
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plumbstupid

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I run 1/2" in shops around here all the time. Instead of running pipe all the way to the compressor, we run it within a couple of feet and then use a short hose to make the connection from the compressor to the 1/2 inch pipe.
 
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csmitty

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Yea, I was going to get a flexible metal hose to go from tank to lines. Just that the tank is a 3/8's fitting. Which I can adapt to. But just wasn't sure how it'd affect performance of the system.
 

jonese

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I may be wrong but the pipe being a little bit larger in diameter will help with air flow especially over a long run. I would do it exactly like you said with the 1/2" pipe.
 

Squankum

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I'm about to do this same thing. 3/8" hose from my compressor to my plumbing, then a 3/8" to 1/2" black iron reducer (increaser?) to 1/2" black iron piping. Got the reducer at Lowe's with all of my other black iron goodies.
 
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Outlawmws

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OK, I keep seeing posts of people running the compressed air lines with black iron pipe. May I ask why? Compressors take the outside air compress it and compress any moisture right out of the air and into the tank and lines. Seems like for that wet of an environment, you would want the corrosion resistance galvanize gives...

EDIT
 
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mdbeck1

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OK, I keep seeing posts of people running the compressed air lines with black iron pipe. May I ask why? Compressors take the outside air compress it and compress any moisture right out of the air and into the tank and lines. Seems like for that wet of an environment, you would want the corrosion resistance galvanize gives...

I know also that some places don't allow PVC. I'm glad I'm not in one of them...

In a perfect world you might say that galvanized is better since it inhibits rust. There was a scare many years ago where the galvanizing material would break free from the inside of the pipes and clog the filters. This "scare" started a rumor that galvanized didn't work well as air line. It is my understanding that the new galvanized pipe is better. I don't think that the amount of water in the air (at least in this part of the country) is great enough to get a large amount of rust started (at least in the pipes). I know a LOT of shops from when I was a kid that used black pipe. Most of them were still in operation with the same pipe 30+ years later. I'll find out in a couple of years. My Dad is not doing well and we will be "parting out" his garage in the next couple of years. He's got 75-100 feet of black pipe that he has been using for compressed air line for the past 30+ years. I expect to see a light coating of rust.
 

Outlawmws

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In a perfect world you might say that galvanized is better since it inhibits rust. There was a scare many years ago where the galvanizing material would break free from the inside of the pipes and clog the filters. This "scare" started a rumor that galvanized didn't work well as air line. It is my understanding that the new galvanized pipe is better. I don't think that the amount of water in the air (at least in this part of the country) is great enough to get a large amount of rust started (at least in the pipes). I know a LOT of shops from when I was a kid that used black pipe. Most of them were still in operation with the same pipe 30+ years later. I'll find out in a couple of years. My Dad is not doing well and we will be "parting out" his garage in the next couple of years. He's got 75-100 feet of black pipe that he has been using for compressed air line for the past 30+ years. I expect to see a light coating of rust.



OK, at least I know the driver for the black pipe. I know they use black on gas lines for the same reason, but with gas it is at least dry...


As far as rust resistance, I'm going to guess the pipes in your fathers shop are probably OK.

This new "stuff" that sells as pipe today might not be. I had some I put in the ground (Galvanized) and in just about 5 years, I had to replace ALL of it as it had rusted away from the outside in. It was also de-laminating like you see really old iron doing sometimes. This stuff was some of the early Chinese imported pipe, and I was not too happy to be digging up my yard to replace it...
 

mdbeck1

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...This new "stuff" that sells as pipe today might not be. I had some I put in the ground (Galvanized) and in just about 5 years, I had to replace ALL of it as it had rusted away from the outside in. It was also de-laminating like you see really old iron doing sometimes. This stuff was some of the early Chinese imported pipe, and I was not too happy to be digging up my yard to replace it...

Good to know.. I've been planning on running compressed air to my wood shop in the back yard. That's about 100 feet from the house. I was planning on running galvanized but if the "new" galvanized is only going to last 5+ years I might as well save the expense and use black iron (maybe paint it with galvanized paint on the outside???).
 
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csmitty

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Bit off topic on my own thread but has anyone taken apart a kobalt compressor supplied pressure switch? Or find if its adjustable? Switch mine to auto and get nothing. can manually move the contact and it fires up. But thats it. Has a tamperproof torx in the middle that does something. However not sure what.
 
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mdbeck1

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Outlaw, I ran out and bought black iron pipe the other night because I don't have the damnedest idea what I'm doing! I don't know where I got the idea, but I'm 100% certain I picked the idea up around here.

Also, I'm just slapping together something quick to make a water trap, really. I'm copying dwm's concept:

http://www.garagejournal.com/forum/showpost.php?p=1760093&postcount=6

Let's see the left side of that setup goes to the compressor and the right goes to the cord reel and/or tool?

Save yourself some power (compressor cycles) by putting a cutoff valve on the compressor tank. When you finish for the night just switch it off. That will minimize the pressure loss that you get from the connections. At least it does on mine.
 

Outlawmws

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Good to know.. I've been planning on running compressed air to my wood shop in the back yard. That's about 100 feet from the house. I was planning on running galvanized but if the "new" galvanized is only going to last 5+ years I might as well save the expense and use black iron (maybe paint it with galvanized paint on the outside???).

EDIT Removed mention of PVC being legal here for air lines, in fact it is NOT
 
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Outlawmws

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Outlawmws

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Bit off topic on my own thread but has anyone taken apart a kobalt compressor supplied pressure switch? Or find if its adjustable? Switch mine to auto and get nothing. can manually move the contact and it fires up. But thats it. Has a tamperproof torx in the middle that does something. However not sure what.

Can't say on the Kobalt. Normally the cover is removable and the on and off pressures are adjustable in my experience.

A Tamper resistant cover screw to me means they don't want the liability for someone running the pressures up higher than they set at the factory... :mad:

ps: Sorry for the slight derailment of the thread...
 

mdbeck1

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You might consider schedule 80 PVC if your codes allow PVC for air. I mean, even Schedule 40 is supposed to meet the same pressure spec's of iron pipe I think. Schedule 80 isn't something the local home improvement stores carry except as ******* and short threaded sections, but it is available from a "real" pipe supplier. ( I needed about 80-100 ft and they had no issue selling it to me. in fact some day I'll need another 100 ft for another section I'm waiting for it to rust out...)

My old garage was completely piped for air using 1/2" schedule 40 all around the perimeter with drops for every "station". Worked fine the 7 years I was there...

Some of the guys on the board here are REAL "anti-PVC for airhose". They site a couple of studies that tell how much damage PVC does when it fails. I've got a neighbor that swears by PVC as well. PVC might work but someone will have to do a lot of talking to convince me it's the way to go.

For now I'm still planning on metal pipe of some type. It's been around a long time and I trust it to do the job.
 
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csmitty

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Can't say on the Kobalt. Normally the cover is removable and the on and off pressures are adjustable in my experience.

A Tamper resistant cover screw to me means they don't want the liability for someone running the pressures up higher than they set at the factory... :mad:

ps: Sorry for the slight derailment of the thread...

Well the cover screw was a P2. The TP Torx was underneath. It prob andjusted the differential but it would never kick on in auto anyways.

If I were to use PVC I'd use sch80 as well for the piece of mind. I'm just gonna use black iron since i get discounts from grainger and its cheap. Of course its all from china. but the fittings look good along with the threads. I'm sure it'll work fine, hopefully.
 

Motofixxer

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Other than drilling and tapping the tank fitting can't think of way to make it larger other than the reducer/coupling.

I think every tank that I have ever seen had a pipe bushing at the outlet. Could you just change the bushing to a 3/4" or 1/2"? My new compressor had a 2" bushing that reduced to 1/2" so I just went to my local plumbing supply and purchased a 2" to 3/4" bushing for about $3.50 and went through some struggles trying to get the old one out. But in the end I got it and problem solved. If anyone thinks they will have a hard time getting the old bushing out I just thought of taking the tank to a truck service shop, or large equipment shop. They would likely have the big guns and sockets to remove the bushing with ease.

Otherwise just go with the biggest pipe that's realistic. I would suggest 3\4" for the average shop but many use 1\2". Any increase in pipe diameter is going to help. It will give you increased volume, and higher flow. What happens if in a couple years you decide you want to upgrade your compressor, or start painting or sand blasting etc? A little extra now will help a lot later.

As for the lines, I was recently at a local home improvement store and seen some newer blue pex that was rated at 200PSI. That might be a viable alternative for some.
 

Squankum

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Let's see the left side of that setup goes to the compressor and the right goes to the cord reel and/or tool?

Save yourself some power (compressor cycles) by putting a cutoff valve on the compressor tank. When you finish for the night just switch it off. That will minimize the pressure loss that you get from the connections. At least it does on mine.

Oh, yes, I got a nice Milton valve for between the compressor output and the whip hose to the wall plumbing. When it all goes together tomorrow, I'll post a pic of mine at, er, my own thread.
 
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csmitty

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I think every tank that I have ever seen had a pipe bushing at the outlet. Could you just change the bushing to a 3/4" or 1/2"? My new compressor had a 2" bushing that reduced to 1/2" so I just went to my local plumbing supply and purchased a 2" to 3/4" bushing for about $3.50 and went through some struggles trying to get the old one out. But in the end I got it and problem solved. If anyone thinks they will have a hard time getting the old bushing out I just thought of taking the tank to a truck service shop, or large equipment shop. They would likely have the big guns and sockets to remove the bushing with ease.

Otherwise just go with the biggest pipe that's realistic. I would suggest 3\4" for the average shop but many use 1\2". Any increase in pipe diameter is going to help. It will give you increased volume, and higher flow. What happens if in a couple years you decide you want to upgrade your compressor, or start painting or sand blasting etc? A little extra now will help a lot later.

As for the lines, I was recently at a local home improvement store and seen some newer blue pex that was rated at 200PSI. That might be a viable alternative for some.

Never realized those were removable. I guess its a large thread then.

Since I'd most likely be moving before to long just doing an avg install. Then whenever I'm somewhere more permanent do a much nice job.
 

Outlawmws

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OK, I did some in depth study on both the legality and safety of using PVC.

I retract ALL my comments on the use of PVC for Compressed air lines, and request those that quoted me to delete any quotes from me, on the use of PVC for air lines .

OSHA and the manufacturers do not recommend nor allow for the use of PVC piping for compressed air, except in special cases and when they discuss PVC use it must be either buried or encased, something most of us are not in the habit of doing.

As a reference on the subject: http://www.osha.gov/dts/hib/hib_data/hib19880520.html

It may have been OK 30+ years ago when I saw in done in plants, but no longer...
 
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mdbeck1

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No, compressor is on the right; water removal and filter need to be upstream of the regulator and manifold.

Doh.... I meant right.

...and you're correct on the airflow.

...However, do look into putting a cutoff valve on the side of the compressor. It will keep the compressor from bleeding down when you aren't using it.
 

dwm

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Doh.... I meant right.

...and you're correct on the airflow.

...However, do look into putting a cutoff valve on the side of the compressor. It will keep the compressor from bleeding down when you aren't using it.

My compressor came with one. And the receiver outlet on mine is top front, not side. I believe all of the Ingersoll-Rand compressors come with a shutoff valve. But my system is leak-free enough that my compressor cycles maybe once every 3 weeks if I forget to close it. I can't remember the last time it cycled from leak-down. It's much more likely to cycle once in a while from the automatic drain on the tank.
 
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