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Garage Upgrade in 2 Phases

Hemihead2

ALLIANCE MEMBER
Joined
Feb 16, 2010
Messages
136
Location
Auburn, CA
I’ve been on GJ for a couple of years now and it’s about time I share changes I’ve made to my shop as a result of the inspiration I’ve gotten from seeing all the great places on this forum. My thread title comes from having made the Phase 1 upgrades when I first bought the house and shop and moved here back in 2003; doing those initial upgrades to the shop that was already here. After discovering the GJ, though, I got inspired to make the Phase 2 upgrades.
The property I bought is 6 acres with a detached 25’ x 50’ garage/shop. It already had a 12’ x 25’ finished work room built up inside the main structure. It’s 12’ to rafters inside the shop and the separate room had a floor installed on top, creating a small 12’x25’ loft for storage. The rest of the insides hadn’t been finished, plus there wasn’t much in the way of plugs or lighting there, either. In fact, as I started working on the phase 1 upgrade, I found that what was there was poorly done and downright dangerous.
Here’s an exterior shot to start –
00Theshop.jpg

First up was to get after the wiring. I’m not much of an electrician, so I hired one to work with me on a time and materials basis to get wired up the way I wanted. The people I bought the place from assured me they already had 220V out in the shop but it turned out their idea of 220 was to put a plug above the shop sub-panel and hard wire it to both sides of the legs without a breaker. It was bad enough that the panel was just off the floor.
I discovered that the wiring from main panel at the house to the shop sub-panel was 12 ga. Romex and was just draped under the house to a point closest to the shop and then run through PVC underground to the shop. I’m guessing that the location of the shop panel was established when they ran out of Romex. Here’s some before and after pics, note the 220 plug just above panel box –
01Before-Maincableruntogarage.jpg

02After-maincableruntogarage.jpg

After running proper ga. wire through correct schedule PVC under the house, to a proper J-Box and sweep over to the shop, we installed a new sub-panel sized for my needs. I upgraded the house to a new 200AMP panel and installed a 100AMP sub-panel in the shop.
Before -
03Before-Garagepanel.jpg

After –
04After-NewGaragepanel.jpg

Once the new panel was in place, the shop wiring was next. Plans called for 220V plugs for my welders in both rooms, a 220V hook-up for a compressor and plenty of 110s around the room. The wall for the work room facing the inside of the big room was paneled in crummy miss-matched plywood, and had a set of plugs already there. I wanted to replace those plugs as well as the wall paneling so started to pull the wall paneling down. We found out that set of plugs were wired with 16 gauge lamp cord. No wonder the breaker kept blowing when I was trying to use a shop vac to clean up in there before starting the upgrade. Here are pics of that wall and then some of the rest of the wiring –
05Badpanelingandscarywiringplussome.jpg

06Badpanelingremoved.jpg

07Garage-newwiringandlights.jpg

Then came insulation, sheetrock, and paint –
08Insulationgoingin2.jpg

10Tapedandtextured.jpg

12WallsPainted.jpg

I’ve always wanted an epoxy floor, so after I did a few days of prep, some friends helped me out one weekend and we put down a U-Coatit system, light gray no flakes. I should have repaired the cracks in the floor, but I got in too much of a hurry.
Before -
13Flooracidetched2.jpg

After –
14Finishedfloor.jpg

After the floor had totally cured, I moved up my toys, a ’32 roadster and a ’68 Charger, from storage in the S.F. Bay Area along with my tools –
15Firstcarsmovedin.jpg

17Originalworkroom.jpg

Fast forward several years and the shop looked like this –
19Carbaytoday.jpg

Then I discovered GJ and my wheels started turning – thinking about all the things I realized I should have done during Phase 1, and figured, why not do them now.
To be continued…………
 
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Hemihead2

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Joined
Feb 16, 2010
Messages
136
Location
Auburn, CA
Phase 2 started when I decided I wanted to put in a ceiling with insulation above it. The way the shop was, even though the walls were insulated, it could get pretty hot in the summer and cold in the winter. To put in the ceiling, though, there were other issues that needed to be addressed. I needed to close off the rafters at the edge of the storage loft. I needed to put in a high lift system garage door system so the garage doors didn’t block the lights when open and didn’t have to be closed when I raised a car up on the lift. The access to the loft had been a ladder just leaning against an ‘landing’ that had been installed during a time when there were stairs leading up to the loft, so if I closed off the loft, I needed to get some other way to go up there – attic stairs.
During these changes, some additional electrical work was going to be required. The high lift garage door system was also going to use Liftmaster jack-shaft openers so I needed power for them and I needed to add better lighting in the loft for when it was closed off.
Step one was to start a knee wall on the edge of the loft to tie the rafters. I decided to keep my stereo system up there so framed the knee wall to have openings for the Amp and the speakers.
Here are a series of shots of the loft, the attic stairs framing and finished wall plus stairs –
02Loft.jpg

05Framedforatticstairs.jpg

11Atticstairs.jpg

14TVandStereo.jpg

The garage doors originally blocked the lights, but after the high lift system, etc. it looked much less cluttered –
04Opengaragedoorsblocklights.jpg

18Hi-liftdoors.jpg

20Liftmasteropeners.jpg

Now I could get to the ceiling. The material I decided to use was 2’x8’ corrugated shiny white plastic sheets of exterior grade shed roof material from Home Depot, about $20 a sheet. I ran them length-wise down the ceiling. The rafters were basically 2’ O.C. so I could cross 4 rafters at a time. I got R-19 insulation bats, 8’ long, and put them inside the rafters. So the process was install 4 insulation bats ‘with’ the rafters and then 4 ceiling sheets across the rafters at a time. I had to cut the ceiling sheets to go around the wiring and the hangers for the lights and tried to make it so those cuts were hard to see. I’m not all that pleased with those cuts, but since they’re hard to see; I’m probably only one who’s bothered. Here’s the in process and completed views of the ceiling-
22Garageceiling002.jpg

23Garageceilingcompleted.jpg

Now it was on to finishing the new wall up to the loft and getting it painted. I got in such a hurry, I don’t have any in process pics -
24Drywallcomplete.jpg

Then to finish it off, frame the stereo amp and build grills to cover the speakers –
35StereoandSpeakersdone.jpg

I figured I needed a work bench closer to the lift and one of the GJ advertisers, Saber Cabinets, had just what I wanted. I moved some of the old, existing cabinets to the work room to clear some space and put in these –
32NewCabinetsandtoeplate.jpg

The final steps were to insulate the garage doors with plastic backed batts from kits sold by Home Depot and put reflective mylar on the insides of the windows of the work room to further keep the temps under control. Without any cooling added, the shop stays 10-11 degrees cooler than the outside temperature in the summer, and needs just a little heating from a portable propane heater to get comfy in the winter.
 
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Hemihead2

ALLIANCE MEMBER
Joined
Feb 16, 2010
Messages
136
Location
Auburn, CA
So as a further update, the work room looked like this after Phase 1 of the upgrade.

17Originalworkroom.jpg


But it wasn't particularly functional, so I've since added a work bench and pegboards for tools etc. I duplicated a number of hand tools to eliminate the need to walk back and forth from the big room when I was doing a project in the work room. I use the work room for the messy projects to keep the cars from getting a coating of stuff from wood cutting or metal grinding. So After Phase 2 it was like this -

20Workroomtoday.jpg


Mike
 

redrover59

New member
Joined
Aug 24, 2011
Messages
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Looks great... Are you happy with the Saber cabinets? I am looking for something similar and have explored everything from Baldhead to Moduline... The Saber seem much more reasonaly priced.
 
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Hemihead2

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Joined
Feb 16, 2010
Messages
136
Location
Auburn, CA
Looks great... Are you happy with the Saber cabinets? I am looking for something similar and have explored everything from Baldhead to Moduline... The Saber seem much more reasonaly priced.

I'm very happy with the cabinets. They were easy to build, good strength steel, and excellent flexibility in slots for attaching to the wall. Separately, I bought a roll 3/16" thick neoprene and cut it size for each of the drawers to provide non-slip surfaces for the tools. I'd recommend them.
Mike
 
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Hemihead2

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Feb 16, 2010
Messages
136
Location
Auburn, CA
You definetly put together a nice working shop and I love the Charger!! :thumbup::thumbup:

The Charger is undergoing a major upgrade now itself. Engine and ****** rebuild, sub-frame connectors, 4-wheel disc brakes, custom interior and new paint job. It'll still be black with the stripes on the tail, just better all the way around.
 

nw2571

Well-known member
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Mar 3, 2008
Messages
236
How do you like the ceiling material, as opposed to sheetrock? Just curious. I'm in the process of insulating my walls, and thinking ahead to the ceiling. Thanks!
 

synik

Well-known member
Joined
Jan 5, 2010
Messages
192
Very nice! How well is the floor holding up for you? Any clear added? Those cabinets looks good, I will consider these for my garage, price looks reasonable.

Thanks! :thumbup:
 
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Hemihead2

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Joined
Feb 16, 2010
Messages
136
Location
Auburn, CA
How do you like the ceiling material, as opposed to sheetrock? Just curious. I'm in the process of insulating my walls, and thinking ahead to the ceiling. Thanks!

The ceiling material was lightweight and easy to work with and since I was working alone, I had no problem doing it all by my self. I thought about sheetrock, but this was already white and shiny - didn't have to paint it. Before the ceiling, the rafters seemed to **** up the light and now it's much brighter in there.
 
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Hemihead2

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Joined
Feb 16, 2010
Messages
136
Location
Auburn, CA
Very nice! How well is the floor holding up for you? Any clear added? Those cabinets looks good, I will consider these for my garage, price looks reasonable.

Thanks! :thumbup:

The expoxy floor is now over 8 years old and holding up very well. The only things that have marred it has been hot metal from plasma-cut pieces falling on it. I added the clear coat surface from the U-Coatit system. This is my first epoxy floor and I'll never be without one again. The only concern has been how slippery it can be if your shoes are wet when walking on it. It's only a problem in the winter on rainy days, and my simple solution is to wipe my feet on a mat as I come in from outside - no worries.

I really like how those cabinets worked out for me. The company was really good to work with and responsive to all my questions.

By the way, I've been lurking on your thread and am jealous of the the fantastic space you have. I need to add on mine to get some space for the machine tools I want to get.
 
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wortrod

Active member
Joined
Jul 23, 2015
Messages
26
Mike, shop and cars look great! Good to see Magoo's rpu on the lift in one pic too. (Maybe you should post pics of his famous axle on your wall, lol). I really wish my ceiling was as high as your's so I could have a lift but maybe if I do a phase two it will be.
 

wortrod

Active member
Joined
Jul 23, 2015
Messages
26
Mike, what size of gravel is that in the yard? or is it a road base? Weed barrier?

Ryan
 
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