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wire insertion tool

gf0012-aust

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I'm looking at making my own version of this wire insertion tool

thmb_Product_117.jpg

can anyone tell me where I can buy generic handles?

(I need to drill the entire handle out to make it a pass through for the wire to feed into)

have done a search on here but can't find the threads which talk about replacement screwdriver handles (I think they were Mac handles)
 
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gf0012-aust

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could do so, but I can't find one of the links on here which had a "how to" - I last saw it about a year ago
 

kbs2244

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Do you a wood worker with a lathe?
It would be a fun project.
Much like make a pen, but bigger.
You drill the through hole, mount the blank on a mandrel and then turn the ouside.
 
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gf0012-aust

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nicely done on those handles

I'm thinking that it might be easier to just chop some of the shaft off a screwdriver and then heat and shrink some stainless steel tubing onto the shank. I can then scallop out a section for the wire to feed into and sharpen the end so that its a "spike"

seems easier than finding a handle and then drilling out its centre and then adding a tube ...
 
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hawkeye2

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A little heat on a cheap screw driver shaft, then pull the handle off. Worked for me.
 

tkonetzke

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I have 3 different sizes that I paid about 12 dollars each. So unless you are doing this to have the satisfaction on making your own custom tools, I dont see the point as a cost saving measure.
 

IHI

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I have 3 different sizes that I paid about 12 dollars each. So unless you are doing this to have the satisfaction on making your own custom tools, I dont see the point as a cost saving measure.

Exactly LOL. Something are just easier and cheaper to buy than go through all the rigamarole of trying to make it....typical "spend $20 to save $1"

If ya want to save a buck, find some old brake like tubing and wrap one end with tape, or use nothing at all and just use vice grips to push it through extremely hard grommets.
 
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gf0012-aust

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its about the satisfaction of making something different

hell, I can buy them from Jaycar for $6.95. The US ones are $24 each

Some of you seem to be missing the point of why some on here make their own solutions...
 

metaleltr

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Straight from Snap-On there's a chart on here some where of colors and part numbers.

Found it
HardHandles.jpg
 
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IHI

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its about the satisfaction of making something different

hell, I can buy them from Jaycar for $6.95. The US ones are $24 each

Some of you seem to be missing the point of why some on here make their own solutions...

I understand the concept, but I reserve it for one off items that will likely see dust after a one time use and cost $100 or more.....not a $10 item that will get used relatively often. The one I bought from the MAC man was only $21......I can't even dedicate time to mess with a project like this for $21 lol.
 
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gf0012-aust

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I understand the concept, but I reserve it for one off items that will likely see dust after a one time use and cost $100 or more.....not a $10 item that will get used relatively often. The one I bought from the MAC man was only $21......I can't even dedicate time to mess with a project like this for $21 lol.

Well, I'm off work with a busted ACL, MCL and torn meniscus, so a lot of spare time on my hands.... :)
 
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gf0012-aust

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So you should be watching daytime TV not dicking about in the shed :lol:

well, I'm not exactly mobile, so more of dicking around in my head :)


I mad one a T handle one years ago when I was doing car installs. I tried a plain handle one but found the T was better to get a grip on.

much smarter, and easier to do... weld up a tube with a t handle and then drill all the way through past the handle....

or just get a larger dia handle and drill it out to accept the feeder tube
 
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IHI

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Well, I'm off work with a busted ACL, MCL and torn meniscus, so a lot of spare time on my hands.... :)

I had the same damage occur 8 yrs ago, you can still work, it's just a bit sore and limits whatcha do. Went to the doctor a week after I had my lower right leg go 90* sideways (the way it's NOT supposed to go) and got the MRI and all that jazz, was'nt until they scoped it did they see the full extent of the injury so they stopped the scope and woke me up to tell me the great news and see what I wanted to do. I heard the down time of post surgery, at the time I was self employeed with my construction company and I was part of the 6 man crew in the feild, so doc told me I could function without surgery, would just be painful until the body adjusted and I would have to relearn how I allow my body to react as far as movement goes.

Got fitted with one of those fancy bionic braces so my leg could'nt flex sideways at the knee, and a month later was walking around without the brace and eating dirt once in awhile when I tried to change direction quickly without thinking about it LOL. It still bites me in the azz now and again when I try to zig too quickly, I can feel my knee shift sideways internally and then the pain hits...lasts the rest of the day and then it's back to business as usual. I did have to really lean on my guys that first month though, walking beams and headers up ladders just did'nt work anymore at that point, so they had to pick up my slack....but was'nt long and it was business as usual.

Once I got a "real job", first one in 20yrs, I finally got to use the home gym I built yrs ago but never had the time/energy after feild work and then bidding jobs and paperwork into the wee morning hours 6-7days a week...what a difference working out has made in leg stability. I really my hamstrings hard since they and my quads are what are not doing the work the missing tendons/ligaments used to do. Obviously not as good as a proper leg, but get by like i did before the injury. Fell off ladder and lower leg got caught in the rungs and it felt, and oddly i could hear the sounds-maybe just in my head, but it felt/sounded like ripping a chicken leg off...all that ripping/tearing/popping sound and feel.....that was almost worse than the inital pain LOL...I actually worked for another 4hrs after that but knew something was wrong since i could'nt stop shaking. Docs said that was shock, but we had a deadline and unless I'm dieing I try to avoid doctors like the plauge.

Shoulda seen my in the ER when I about cut my finger off with the sawzall in a freak accident.... gave them 60minutes of my patence, still nobody came in, rifled through their drawers, found enough stuff to mcgyver a fix to get my finger flopped back into position and split/badaged up and away I went....fricken doc caught me in the lobby and gave me the third degree after he seen what i'd done, I laughed and said i realize there are people here with worse problems than me you need to see, but after an hour of hearing from nobody and a job with a deadline to be completed, I did what needed to be done. I ended up with stitches inside and out to put it back together, no feeling it in to this day...just glad I dont pick my nose with that finger, dont know if it'd be possible with no feeling in it LOL.

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gf0012-aust

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thats one ugly finger.

this is the third time the ACL has gone on this particular leg - so its a major chop job this time around.
 

IHI

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thats one ugly finger.

this is the third time the ACL has gone on this particular leg - so its a major chop job this time around.

What's going wrong thus far? donor stuff not taking, soochers's failing? are they using cadaver parts or pulling them off your body?

Man, that would freakin ****...once would be bad enough with all the BS involved, twice, now 3 times?? Same suregion, different surgeion? This dont sound normal and i feel bad for ya since i know the downtime from what I was told, and the pain of not fixing it all too well.
 
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gf0012-aust

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not as bad as it sounds - 3rd time in 30 years. Originally a martial arts injury, now its just getting old, dodgey parts and bad timing

this one will be done with synthetic ligaments
 

tkonetzke

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I do understand the pride and satisfaction of making my own tools. If I were going to make my own wire insertion tools i would take a some stainless tubing from work. And i would likely use the handles I have that came on snap on bottle openers. Im not sure I could justify the time and effort to make a set, but if I were out of work then definetly.
 
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gf0012-aust

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found my donor handle.

we have these 24hr specials where companies offer free gear and you just pay for the postage, todays special got my attention

trepair kit.jpg

probably arrive in 2 weeks time as they're not greyhounds on speedy delivery

so I'll have a look when it arrives, if its ok then I'll pop the handles, drill them out and insert some stainless steel tubing...
 
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