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Metal roofing and siding condensation. Help!

Rich24

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Nov 15, 2012
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I have recently built a 30 by 50 pole building with metal roof and siding. The roof has bubble foil insulation between the steel and roof purlins. The siding has tyvek between it and the 2 by 6 girts. I have r19 fiberglass insulation installed between the girts. We just recently poured the slab about a month ago and had our garage doors installed. We are running radiant heat in the slab to heat the building. Now that the building is all heated up I have condensation on the inside of the roof and also on the tyvek under the insulation. Any input or advice on what can be done to solve the problem would be much appreciated. I have not done any finish walls yet. I am located in new England so it is getting pretty cold here. Thanks everyone.
 
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Rich24

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Nov 15, 2012
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I park two large trucks in the garage but neither were wet when the went in before today's heavy rain. When we first poured the slab there was heavy condensation inside but it only lasted for a day of two so I thought we were in the clear. I know the concrete doesn't cure that fast so maybe it has something to do with it.
 

SGKent

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Feb 12, 2010
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I'd think concrete curing. Open the door a little and circulate some air. The higher the humidity the higher the dew point. Lower the humidity and it may not condense at all.
 

911mike

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Put a few fans in the building and get the air moving. If you have ridge vent it will make an air exchange slowly but will work. I keep my ceiling fans on 24/7 and never have sweating or excessive humidity.
 

The Boss

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How quickly did you put the heat in the floor and what is it set at? Did you put a vapor barrier under the slab? Is the ground around the garage wet?
 

kbs2244

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Very much in agreement on venting and air circulation.

Humidity (dampness) will follow the heat.

Don't try and keep it too tight to save heat.
It will cost you in the end in rust, mold, and other stinky stuff.
 
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Rich24

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Nov 15, 2012
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Thanks for the input guys. I waited almost 2 weeks after pouring the slab to start heating and brought the temp up slow. It is about 60 degrees in the shop. I was planning on doing some ceiling fans in the future anyway so looks like it will be sooner rather than later. Hopefully it will help. Until I get the ceiling fans installed I'll try a couple box fans.
 
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bobscogin

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Jun 6, 2009
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Considering that it takes concrete a month to completely cure, there must still be moisture in it?

Generally speaking, water doesn't leave concrete during extended curing, but is "used up" in the hydration process. The condensation is likely from something else.

Bob
 
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Rich24

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Nov 15, 2012
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The building has a vented ridge but no gable vents. I have thought about adding them.
 

911mike

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My barn is 44 x 80 x 14 and I have 2 large 96"dia Big *** Fans. I run them on low 90% of the time and on high in the summer to just get the hot air moving. I have epoxy painted floors and in the if I just mop up after my truck or trailer thaws (and leaves 5-10 gallons of water on the floor) the floors dry in no time and the area stays low in humdity.

Even a few High Output floor fans will do wonders.

As for adding gable vents I think that is counter productiive to the ridge vent. The ridge creates negitive pressure in the building causing you soffits to draw in fresh air. This makes for a nice even air flow and the gables will just decrease the soffit flow. Just me $.02.
 

Ggg

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I agree, use one or the other type of vent. Using both ridge and gable style will more or less disturb the design flow of the other style. I have thought of installing a copula with a vent fan in conjunction with ridge vents it to increase air flow from the soffit up the rafters if need be.
 

bobscogin

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If I'm reading this page properly,
http://www.cement.org/tech/faq_moisture_content.asp
About half of the total water is chemically bound.

There's lots of variables that complicate the issue. It only takes a quarter pound of water to hydrate a pound of cement as the chart shows, but the mix is unworkable at that w/c ratio unless superplasticizers are used, so a w/c ratio of around .40 to .45 is usually used for 3000 psi mixes.The higher the w/c ratio, the more water remains unused. Using a .42 w/c ratio, 5 sack mix would give a mix with about 200 lbs total water. Of that, about 50 lbs would be needed for hydration, and the remainder would probably be lost immediately as bleed water or evaporated. Not much would be lost once concrete reaches initial set/loss of plasticity. I wouldn't completely eliminate moisture rising from the surface of a curing slab as a form of condensation, but I'd say it's highly unlikely after a couple of days unless the slump was unusually high. A simple test is to tape a square of plastic film to the slab surface and watch for condensation. Of course, for the test to be valid there has to be an effective vapor barrier under the slab.

Bob
 

pmilin

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Oct 5, 2012
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Colorado
My barn is 44 x 80 x 14 and I have 2 large 96"dia Big *** Fans. I run them on low 90% of the time and on high in the summer to just get the hot air moving. I have epoxy painted floors and in the if I just mop up after my truck or trailer thaws (and leaves 5-10 gallons of water on the floor) the floors dry in no time and the area stays low in humdity.

Even a few High Output floor fans will do wonders.

As for adding gable vents I think that is counter productiive to the ridge vent. The ridge creates negitive pressure in the building causing you soffits to draw in fresh air. This makes for a nice even air flow and the gables will just decrease the soffit flow. Just me $.02.

911 Mike is correct. Use one type of venting system or the other. Actually soffit in combination with a ridge vent is the most effective passive system. Gable vents are a thing of the past. There are much better alternatives.

Check out this article.

What R-value is that bubble insulation? Is that the only insulation in the roof?

Most likely you have warm moist air coming in contact with colder air. Colder air cannot hold the same amount of moisture as warmer air so the moisture condenses out of the air; hence the condensation you see.
 
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bullnerd

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"Most likely you have warm moist air coming in contact with colder air. Colder air cannot hold the same amount of moisture as warmer air so the moisture condenses out of the air; hence the condensation you see. "

This is usually the first reply in these threads.
 
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