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LIthonia 2x2 LED on sale at Menards

jmiller_2308

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I have been on the fence with regard to fluorescent vs. LED lighting but this weeks Menards ad has 2x2 LED Lithonia troffers for sale at about $106 after sales and rebates are applied.

http://www.menards.com/main/lightin...tm_medium=flyer_hosted&utm_campaign=weekly_ad

The BIG ticket here is that these troffers are usable for both damp and direct insulation installation! As such, I believe that means I could flush mount them in my ceiling without worry :)

I'm going to buy one and see how it works before getting too far into it.

Jeff
 
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JoeFin

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Only draw back I see are 2 things

1 - they are not IC rated meaning if you would want to insulate your ceiling space then you would have to keep the insulation 6" back from the fixture

from the installation instructions

Do not restrict fixture ventilation. Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling.

and second would be the diffuser they are using in that fixture. Honestly don't know how those diffusers react with LED - but with fluorescent they are totally crappy
 

2ManyProjects

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I have been on the fence with regard to fluorescent vs. LED lighting but this weeks Menards ad has 2x2 LED Lithonia troffers for sale at about $106 after sales and rebates are applied.

http://www.menards.com/main/lightin...tm_medium=flyer_hosted&utm_campaign=weekly_ad

Do you have a suspended ceiling in your shop/garage? That would be pretty unusual. Without such a ceiling, you would need to "kludge" the installation; and I would not expect the final result to be all that attractive.

The BIG ticket here is that these troffers are usable for both damp and direct insulation installation! As such, I believe that means I could flush mount them in my ceiling without worry :)

Maybe. But is it really worth the effort & expense?

Notwithstanding all the usual LED-hype, those fixtures are simply NOT all that efficient. According to the Menard's page you linked to, they each use 45 watts to produce 3,700 lumens, which works out to 82 lumens/watt. Even a run-of-the-mill F32T8 tube can do better than that (typically about 2,800 lumens on a nominal 32 watts, for 87.5 lumens/watt); and an F54T5HO will do about 93 lumens/watt.

I'm going to buy one and see how it works before getting too far into it.

Hopefully, the above will save you the trouble. ;)


Only draw back I see are 2 things

1 - they are not IC rated

Actually, they are, which can be easily confirmed by examining the spec sheet for that particular model http://www.menards.com/main/store/2.../Electrical/Lithonia/Prod_Tech_Spec/2GTL2.pdf, as opposed to a generic set of "Installation Instructions" which were obviously written to apply to a broad range of models.

from the installation instructions

Do not restrict fixture ventilation. Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling.

The problem here is that you clipped out the first sentence in that paragraph you quoted:

Unless individual product specifications deem otherwise:

...which rather seriously changes the meaning. :lol_hitti

 

ishiboo

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They make troffer adapters (at least for 2x4) to install troffer lights in drywall ceilings, however by the time you add that, and the fact that the fixture puts out about as many lumens as a single T8 bulb for the most part, it's not that great a deal.
 
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jmiller_2308

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I've been away for a bit but here is an update.

I contacted the manufacture and they confirmed that they can be installed with the insulation directly on top of the light. I told them I wanted to install them in a garage ceiling between my trusses with insulation directly on top of them and they said "go for it".

I did pick up one light but I haven't had a chance to play with it yet. One thing that surprised me was that I kept reading about dimming and other options but I didn't know what that meant.

In this case, it means that there are two additional wires that connect to a 0 to 10v dimmer control to provide dimming. At almost $100 the dimmers from lithonia are not cheap but other manufactures make them for as little at $10. There seems to be some discussion as to whether the other dimmers will work as well. The lights will work with a standard light switch but of course you woudln't get any dimming.

Looking at the light I purchased I think it is pretty nice for the money. They are a upfront premium over fluorescent but I think that especially with dimming capabilities that they offer a chance to make up some of that cost in operation as well as providing a nicer environment when I don't want the equivalent of the sun blaring in the shop.

I saw the light lit at the store and it has a very white color but not blue like many LED lights. I'm looking forward to firing it up this weekend to see how it looks in the garage.

As for mounting, yes, the manufacture sells an adapter that you can install on your sheetrock to drop the light in and yes, it costs a bit more than it should. My plan is to look at using standard ceiling grid to make my own fixture and that should be significantly less money while still providing a nice turn key installation.

If it works out well my plan will be to put these in the garage addition, which if it happens, won't be until mid-summer at best.

Jeff
 
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2ManyProjects

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I've been away for a bit but here is an update.

I contacted the manufacture and they confirmed that they can be installed with the insulation directly on top of the light. I told them I wanted to install them in a garage ceiling between my trusses with insulation directly on top of them and they said "go for it".

All well and good; but do keep in mind what I said previously about the light output and efficiency of these units. While "ishiboo" was exaggerating a bit with his "about as many lumens as a single T8 bulb" comment, he has a point: At 3,700 lumens each, you're going to need a LOT of these to properly light up a decent-size garage/shop. FWIW, a typical standard F32T8 tube puts out 2,700-2,800 lumens when new, a bit (5-10%) less after its aged; tho' some variants go as high as 3,200+ lumens. So regardless, the output of a simple $22 twin-tube fixture such as:

http://www.lowes.com/pd_163697-337-WP232RLU_0__?productId=3181895
080083518647.jpg


will GREATLY exceed that of your "LED Special". In effect you'll need at least four LED fixtures ($480) to replace three twin-tube fluorescents ($66).

Cost-effective, this is not.

I did pick up one light but I haven't had a chance to play with it yet. One thing that surprised me was that I kept reading about dimming and other options but I didn't know what that meant.

In this case, it means that there are two additional wires that connect to a 0 to 10v dimmer control to provide dimming. At almost $100 the dimmers from lithonia are not cheap but other manufactures make them for as little at $10.

It is EXTREMELY unlikely that those dimmers are equivalent.

There seems to be some discussion as to whether the other dimmers will work as well.

No surprise there. And I'd be in the camp betting against the el-cheapo dimmers.

Looking at the light I purchased I think it is pretty nice for the money.

"Beauty is in the eye of the beholder," I suppose.

They are a upfront premium over fluorescent but I think that especially with dimming capabilities that they offer a chance to make up some of that cost in operation as well as providing a nicer environment when I don't want the equivalent of the sun blaring in the shop.

Whether or not you would actually save much/any operating cost when operating the lights "dimmed" will depend at least as much on the design of the dimmer as on the light fixture itself, and is a debatable proposition in any case -- best not to presume "facts not in evidence". The efficiency of any light source is always greatest when operating at maximum output; even in a "best case" scenario, as you dim them, the light output falls off faster than the power consumption, so overall efficiency suffers. And remember, as previously pointed out, notwithstanding any "dimming" functions those LED lights will cost MORE to operate than standard fluorescent tubes. Bottom Line: I would be amazed if you could EVER be able to save enough to even put a small dent in the HUGE premium you're paying for the fixtures themselves; so don't try to rationalize the upfront expense on that basis.

I saw the light lit at the store and it has a very white color but not blue like many LED lights. I'm looking forward to firing it up this weekend to see how it looks in the garage.

You can get fluorescent tubes which produce almost any Color Temperature output you want, these days, often with reasonably high (if still far from stellar) CRIs. So this too should not be a deciding factor, unless perhaps you're setting up a photography studio, as opposed to a garage/shop.

As for mounting, yes, the manufacture sells an adapter that you can install on your sheetrock to drop the light in and yes, it costs a bit more than it should. My plan is to look at using standard ceiling grid to make my own fixture and that should be significantly less money while still providing a nice turn key installation.

I'm not sure I'm following you here, but it scarcely matters. At $120 per fixture, and needing approximately 1/3 more fixtures than would be the case if using simple twin-tube fluorescents, a few bucks one way or the other for mounting adapters seems like a silly thing to worry about.

If it works out well my plan will be to put these in the garage addition, which if it happens, won't be until mid-summer at best.

I'm glad to hear of your deferred schedule. It gives you that much more time to come to your senses. ;)

 

Norcal

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At this point LED is for people whose money is burning a hole in their pocket, in time that will change.
 
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jmiller_2308

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2ManyProjects you are clearly a proponent of florescent lighting and your many posts on this thread and throughout the forums are certainly appreciated for showing how the cost per brightness for florescent is difficult to beat.

I think there are however a great many people like myself that simply detest florescent lighting and continue to look for cost effective alternatives. To that end, I'm happy to report the results of my experiment.

I give this light a huge :thumbup:

I don't have the instruments to do quantitative analysis but I will offer my qualitative analysis from a side by side comparison of this light with a 4 foot 2 lamp florescent fixture. At 9' the dispersion and lighting seemed about equal although I did like the LED light more. Clearly this is subjective and perhaps colored by my distaste of florescent lighting.

Some thoughts:

  • This thing does not hum, flicker, or delay lighting in the cold like some florescent fixtures do.
  • The color is bright and white but still soft on the eyes.
  • I haven't tested the feature yet but I do look forward to the dimming capability.
  • I like that it can be mounted in the ceiling. That will not only give me a nice and clean flush look but will also retain all of the ceiling height and relieve me of worrying about hitting the light when I swing tall things around.

OK, cost is the elephant in the post. Yes, they cost more but sometimes I like to have steak instead of white castle - does that make me stupid? So the real question isn't that they cost more but do they cost too much for what you get?

Fixture wise these will cost 30-50% more per fixture and as 2ManProjects has shown, to get equivalent light it will require a larger number of fixtures as well. A detailed lighting plan needs to be made to determine the actual cost but I think a rough ballpark for my garage would mean something like $500 to $1000 more for lighting.

That is a bit steep although considering what people spend on floors, cabinets, etc. is it really all that unreasonable? Only the garage owner can make that decision.

I myself am considering the use of these types of lights for an area of the shop that is smaller but that I spend the most time in as well as scatter them throughout the rest of the shop area to provide general illumination. I would then fill in with florescent fixtures to get closer to the 100 lumen holy grail and only turn them on when I need it.

Jeff
 

MrMark

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I too hate flourescent lighting and have done one troffer in my garage. It is a lot of work to block it in and install, but comparing a troffer to a cheap wrap light is no comparison for a clean look.

What does the install kit look like? How does it avoid blocking? Maybe your setup is different, I think you said trusses and I have joists 16 OC
 
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2ManyProjects

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At this point LED is for people whose money is burning a hole in their pocket, in time that will change.

An oversimplification, perhaps; but pretty much on-point. ;)


2ManyProjects you are clearly a proponent of florescent lighting and your many posts on this thread and throughout the forums are certainly appreciated for showing how the cost per brightness for florescent is difficult to beat.

I think it's more a case of being a proponent of what works, and particularly what works AND provides good value.

Or, to put it another way, I tend to get annoyed by things which get over-hyped, then sold on the basis of the hype as opposed to the reality. At this point in time, the popular (if marketing-driven) craze to jump head-first into LEDs for general-purpose lighting is in the latter category (in large part because "everybody knows" that "LED saves energy" compared to fluorescent -- which is rarely actually the case).

I think there are however a great many people like myself that simply detest florescent lighting and continue to look for cost effective alternatives. To that end, I'm happy to report the results of my experiment.

I give this light a huge :thumbup:

First, I'm glad to hear your happy.

And I can understand a personal distaste for fluorescent lighting, especially if it is outdated, mis-applied, and/or poorly implemented. But as you pointed out, particularly on a cost-effectiveness basis, it's hard to beat -- including by LED -- for such typical applications as garages, workshops, etc.; and notably, "cost-effectiveness" applies AT LEAST as much (if not more) to the ongoing operating costs as to the initial purchase cost.

OK, cost is the elephant in the post. Yes, they cost more but sometimes I like to have steak instead of white castle - does that make me stupid? So the real question isn't that they cost more but do they cost too much for what you get?

That's obviously your judgement call to make. My concern was (and is) that you make that judgement call on an informed basis, with a realistic understanding of ALL the costs involved.

Fixture wise these will cost 30-50% more per fixture and as 2ManProjects has shown, to get equivalent light it will require a larger number of fixtures as well. A detailed lighting plan needs to be made to determine the actual cost but I think a rough ballpark for my garage would mean something like $500 to $1000 more for lighting.

Your math is WAY off.

The LED fixture in question costs $120. Last time I checked, the fluorescent models I happened to cite ran from about $22 to about $40 each. Even deliberately using the most expensive fluorescent for comparison, that's NOT "30-50% more"; it's at least "200% more" (i.e., three times the cost). And as noted earlier, for approximately equivalent light output, you'll need four LED models to replace three fluorescents. So that's $480 vs. $66-120, depending on the fixtures chosen, or 4.0 to 7.27 times the cost.

Now, unless I missed it, you haven't mentioned how large your garage is; but a typical "large-ish two-car" (say, 25x25 or so) garage might reasonably use 18-24 twin-tube fluorescent fixtures (FWIW, my current plans call for 16 in a somewhat smaller space, augmented by two or three two-footers to fill in runs and act as "walk-through" lighting). Let's say 21 to keep the math relatively simple:

21 fixtures @ $22/ea = $462
21 fixtures @ $40/ea = $840

Applying our "4 for 3" exchange rate for the LED fixtures, we get:

28 fixtures @ $120/ea = $3,360.

Again this WILDLY misses your "something like $500 to $1000 more".

That is a bit steep although considering what people spend on floors, cabinets, etc. is it really all that unreasonable? Only the garage owner can make that decision.

As I said, it's your judgement call to make. And if you're out to make a showstopper of a "Toy Palace" which is more automotive art gallery than working garage, then throwing cubic money at it is almost taken for granted. But if you thought "$500 to $1000 more" was a bit steep, how does $2,500-2,900 more strike you?

And let's not forget: The LEDs will continue to cost you more in operating costs, every day, forever.

I myself am considering the use of these types of lights for an area of the shop that is smaller but that I spend the most time in as well as scatter them throughout the rest of the shop area to provide general illumination. I would then fill in with florescent fixtures to get closer to the 100 lumen holy grail and only turn them on when I need it.

That's one approach. But I suspect you might be disappointed by the results. Semi-randomly mixing different light types, with different color temps, CRIs, and spectral distributions, is prone to "unpredictable" results, with effects at least sometimes ranging from "mildly annoying" to "nauseating".

Good luck, whatever you choose.

 
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jmiller_2308

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Or, to put it another way, I tend to get annoyed by things which get over-hyped, then sold on the basis of the hype as opposed to the reality. At this point in time, the popular (if marketing-driven) craze to jump head-first into LEDs for general-purpose lighting is in the latter category (in large part because "everybody knows" that "LED saves energy" compared to fluorescent -- which is rarely actually the case).

Valid point regarding your concern about hype but let me relate this to my experiences.

Look at what happened with HD tvs. They were hyped for a very long time and cost a ton of $s. I watched that market for several years before I finally jumped in and bought my HD TV. My TV is a DLP so it is large and not as sleek as the flat panels that came along later to dominate the market. However, by buying in early enough I got to enjoy HD 3 to 5 years before most other people did. More importantly, it was early adopters that helped drive improvement, drive costs down, etc.. One could argue that it was govt mandates that finally led to HD TV and that leads us back to lighting.

The govt mandated the end of incandescent lamps. This brought a lot of hype for both LED and those awful CFL bulbs. I for one am very glad that I didn't by into the hype of CFLs and all the huge issues that come with them. I waited patiently for the LED technology to develop including buying bulbs to experiment with as things progressed. I now view the LED lighting market to be at about the same place as the HD TV market was when I jumped into it. LED lighting has improved a great deal both in color and consistency. They are still expensive but are now at a fraction of what they were even a few years ago.

Your math is WAY off.

I appreciate the effort you put in to show me cost differential but I clearly did not provide sufficient input as to why I think it is a 30-50% difference or about $500 to $1000 upgrade, and yes I was off.

I am in the planning phase of a garage addition. The garage is a working garage but not a painting garage. Here is a copy of the drawing and some sketchup captures that should help identify what I want to do.

drawing.JPGtop.JPGboth.jpgside.JPG

When looking at the above, it is the shop and motorcycle work areas that I will spend most of my time. The ceiling height there is 8' due to the overhead storage. The larger section is obviously for automobile work with 12' ceilings that could allow me to use the lift as a storage lift when not in use as a tool.

I used visual-3d to do layouts with various fixtures. Since you noted a 2 bulb fixture earlier I used a similar fixture to compare results with this LED fixture.

Cutting to the chase, the software claims I can use 5 LED fixtures for the 8' area and an additional 21 for the 12' area. For 2 lamp fluorescent the program indicated 4 fixtures for the 8' area and an additional 18 for the 12' area. So 26 LED fixtures vs. 22 fluorescent fixtures so this is close to what you predicted.

However, we are still talking apples and oranges. The surface mount fluorescent have significant issues in the 8' area as they take away valuable head room. One possible solution would be to go with a troffer such as this one from lowes

080083504671lg.jpg

Cost of that light is about $50 with bulbs or a bit more than your estimates. Another concerns to me are the huge number of discussions about ballasts for these fixtures. Will I need to replace the ballast on the cheaper fixtures to be happy? If so, that will make them cost a lot closer to what the LED lamp does and bring them into the 30-50% range that I talked about originally. These fixtures also do not dim but more on that later.

As for the LED light I can get it at Menards today for $106 or at a number of other places on the web for $109. For ease, lets say $110 is what I will spend for the LED fixture and that puts the LED fixture cost at about 55% more than a similar fluorescent.

The cost to use the same fixture in the entire space would then be:

22 x $50 = $1100 for fluorescent
26 x $110 = $2860 for LED

Additional cost to upgrade to all LED is $2860 - $1100 = $1760 so yes, I was a bit optimistic.

So if I back up to the notion of using the LED in the 8' area only the numbers for that now look like:

4 x $50 = $200 for fluorescent
5 x $110 = $550 for LED

Additional cost to upgrade to LED in the 8' area only is $550 - $200 = $350 :)

Will I hate mixing fluorescent and LED lights - hard to tell.

Since I will spend most of my time in the 8' area and I already know that I greatly appreciate the LED over fluorescent I know that most of the time I'll be very happy with the LED even if I have to turn off the fluorescent lamps in the 12' area.

I could even spend a few $100 more and scatter some LED lamps among the fluorescent fixtures so that they can light that area at lower lumens when the fluorescent aren't on.

And let's not forget: The LEDs will continue to cost you more in operating costs, every day, forever.
I'm not convinced this is correct. The numbers seem to vary depending on the source but here is what I calculate from various numbers:


LED fixture: 3700 lumens / 43 watts = 86 lumens/watt
Fluorescent: 2700 lumens / 32 watts = 84 lumens/watt.

You can use other numbers to move this around but ultimately to me the lumens/watt seems to be a wash.

Now if I factor in that I can dim the LED and that I don't need to have 100 lumens in my face all the time than I think the equation changes. Assuming lumen/watt is relatively linear the operating cost of lighting should be less when I require less lumens. The dimmer for the LED works through a controller that intelligently scales power consumption unlike incandescent dimmers that simply dump energy so dimming really should reduce energy consumption.

Jeff
 
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jmiller_2308

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I too hate flourescent lighting and have done one troffer in my garage. It is a lot of work to block it in and install, but comparing a troffer to a cheap wrap light is no comparison for a clean look.

What does the install kit look like? How does it avoid blocking? Maybe your setup is different, I think you said trusses and I have joists 16 OC

My current garage and the planned addition both have trusses 2' on center. The response from the manufacture as well as measurements tell me that I should be able to slide these lights between the trusses.

Lithonia has a drywall adapter DGA22 for this fixture but it is unbelievably expensive. Here is one link to it for $84: http://www.drillspot.com/products/434298/Lithonia_DGA22_Drywall_Grid_Adapter_Kit

My belief and next experiment is to get some ceiling grid material and see how much effort it would be to create something from them. Cost should be minimal for that.

The other concept I had was to just cut a hole in the ceiling and finish with normal drywall edging. That would be more work and likely require blocking in the ceiling.

Jeff
 

Kevin C

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Maybe. But is it really worth the effort & expense?

Notwithstanding all the usual LED-hype, those fixtures are simply NOT all that efficient. According to the Menard's page you linked to, they each use 45 watts to produce 3,700 lumens, which works out to 82 lumens/watt. Even a run-of-the-mill F32T8 tube can do better than that (typically about 2,800 lumens on a nominal 32 watts, for 87.5 lumens/watt); and an F54T5HO will do about 93 lumens/watt.


A tiny error in your comparison. Basically, reduce the Lumens for individual light sources by at least 30% when comparing them to complete LED fixtures. Better yet, use photometric data for complete fixtures.

Also, the LED power requirements are for the complete fixture. You forgot to include the power losses from the florescent fixtures ballasts. Figure another 5 to 8 % loss. That puts the T8 fixture at about 56 lumens per Watt.

A quick calculation says about 40% increase in efficiency over a T8 fixture.

Specifiers and designers sometimes mistakenly compare the total lamp lumens of a
conventional lighting fixture with the total fixture lumens of an LED fixture. To make
a valid comparison, you must reduce the measured lamp lumens of the conventional
fixture by its efficiency. This reduction is typically reported in a Zonal Lumen
Summary chart.

For example, the Slique T2 SQ series of under-cabinet fluorescent light fixtures,
from Alkco, prominently reports 860 lumens for the two T2 lamps used within the
fixture. However, the Zonal Lumen Summary chart reports 575 total fixture lumens,
because the fixture outputs only 66.9% of the total lamp lumens (66.9% of 860 = 575).
That means that 33.1% of the light produced by the fixture’s lamps is wasted or lost
within the fixture housing. W

Another Issue:

In practice, the deficiencies of the eye-sensitivity curve can result in lumen
measurements that underestimate the perceived intensity of LED light sources,
especially blue light. The perceived intensity of an LED lighting fixture, therefore,
could be greater — in some cases much greater — than the fixture’s reported lumens
suggest

http://www.colorkinetics.com/support/whitepapers/evaluating_light_output.pdf
 
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jmiller_2308

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OK, I just realized an issue with this particular fixture in that it says it starts down to 32F.

My garage is heated so it shouldn't be an issue for me but I do think that represents an issue for many people.

On the bright side I just picked up 4 more fixtures on sale for $119, applied this weeks 11% off from this weeks ad and paid for it with a gift card that was purchased at 11% off. Fixture cost for me was about $94.25 :)

Jeff
 
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jmiller_2308

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Also, the LED power requirements are for the complete fixture. You forgot to include the power losses from the florescent fixtures ballasts. Figure another 5 to 8 % loss. That puts the T8 fixture at about 56 lumens per Watt.

Good point. I knew that the ballast also consumed energy but forgot it when I was doing comparisons.

Your observation puts the LEDs at a great deal better lumen/watt ratio and suddenly make the numbers published by the LED manufactures make more sense.

Another thing that I did add in my fixture cost was to include the bulbs in the fluorescent fixtures. LEDs come with bulbs so adding bulb cost to the fluorescent fixture cost is more of an equal comparison that helps to close the gap a slight amount more.

Jeff
 

MadMax11

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I myself love LEDs, especially now that they're just starting to come down in price to be affordable for general lighting.

I just ordered a few of the following to try out, as they are the lowest profile (impressively so) and cost LEDs that I could find on ebay (after cruising a few days).

http://www.ebay.com/itm/27130646258...eName=STRK:MEWNX:IT&_trksid=p3984.m1439.l2649

Also at 93.33 lumens/watt (1680 lumens / 18w) and $18 each, that's a bit better than the earlier quoted 84 lumens/watt for the flourescents (without considering driver inefficiencies as noted by Kevin).

These fixtures are a bit dimmer than the Menards LEDs (though you can find 21w lights as well in this form factor, and increasing every month), but for my small 1 car garage I believe these (strategically placed) should give me most of the light I'm looking for.

But also you could order 7 of these for less than the cost of one of those Menards LED downlights.. but who knows about the quality. One way to find out!
 
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2ManyProjects

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Valid point regarding your concern about hype but let me relate this to my experiences.

Look at what happened with HD tvs.

We could get REALLY off-topic here, especially if I were to go into the fundamental differences in various HDTV display technologies (plasma, LCD, DLP, etc.), and why DLP was (and today remains, at least for the most part) only "pseudo-High-Def" at best. So let's get this at least somewhat back on track...

The govt mandated the end of incandescent lamps. This brought a lot of hype for both LED and those awful CFL bulbs. I for one am very glad that I didn't by into the hype of CFLs and all the huge issues that come with them.

CFLs have their place. But I agree that in many ways they are largely an "interim solution", forced into popularity by the premature and short-sighted forced abandonment of a well-established and high-functioning technology. In short: The EPA had absolutely no business (and ZERO Constitutional justification for) effectively "outlawing" conventional incandescent light bulbs. But having done so, SOMETHING was needed to fill the void, and that "something" needed to be a more-or-less direct replacement for a standard light bulb, which could be directly screwed into the billions of existing lamps and fixtures which were already in the field.

I appreciate the effort you put in to show me cost differential but I clearly did not provide sufficient input as to why I think it is a 30-50% difference or about $500 to $1000 upgrade, and yes I was off.

I am in the planning phase of a garage addition. The garage is a working garage but not a painting garage. Here is a copy of the drawing and some sketchup captures that should help identify what I want to do.

Looks pretty nice. Is the "conventional" three-car garage to the left already in existence? Or is it too part of your expansion project?

Cutting to the chase, the software claims I can use 5 LED fixtures for the 8' area and an additional 21 for the 12' area. For 2 lamp fluorescent the program indicated 4 fixtures for the 8' area and an additional 18 for the 12' area. So 26 LED fixtures vs. 22 fluorescent fixtures so this is close to what you predicted.

However, we are still talking apples and oranges. The surface mount fluorescent have significant issues in the 8' area as they take away valuable head room. One possible solution would be to go with a troffer such as this one from lowes

080083504671lg.jpg

I think you are grossly over-valuing that last two inches of headroom, particularly considering that it would only be "lost" in a few relatively small spots. But that too is your call to make.

Additional cost to upgrade to all LED is $2860 - $1100 = $1760 so yes, I was a bit optimistic.

So if I back up to the notion of using the LED in the 8' area only the numbers for that now look like:

4 x $50 = $200 for fluorescent
5 x $110 = $550 for LED

Additional cost to upgrade to LED in the 8' area only is $550 - $200 = $350 :)

Will I hate mixing fluorescent and LED lights - hard to tell.

Since I will spend most of my time in the 8' area and I already know that I greatly appreciate the LED over fluorescent I know that most of the time I'll be very happy with the LED even if I have to turn off the fluorescent lamps in the 12' area.

In a sense, what all this boils down to is, "you want it because you want it." And sometimes, that's enough. Just don't kid yourself that there is any economic benefit to be had from it.

I could even spend a few $100 more and scatter some LED lamps among the fluorescent fixtures so that they can light that area at lower lumens when the fluorescent aren't on.

Until you actually try mixing the LED fixtures with fluorescent fixtures -- and very possibly experimenting with a variety of different tubes in the fluorescents to get the best "match" -- this is all pretty much throwing darts in the dark. That said, I strongly suspect that if you were to use a mixed-source approach, you will be happier if you keep them more-or-less segregated into separate areas, such as the "8-ft vs. 12-ft." scenario you suggested. In that way, you will be working under the influence of ONE type of lighting at least most of the time, depending on where in the overall space you are at that moment.


2ManyProjects said:
And let's not forget: The LEDs will continue to cost you more in operating costs, every day, forever.

I'm not convinced this is correct. The numbers seem to vary depending on the source but here is what I calculate from various numbers:

LED fixture: 3700 lumens / 43 watts = 86 lumens/watt
Fluorescent: 2700 lumens / 32 watts = 84 lumens/watt.

You can use other numbers to move this around but ultimately to me the lumens/watt seems to be a wash.

In the "broad strokes" context we have thus far been discussing this, that's probably "close enough". But the point is, despite the hype the LEDs are NOT significantly (if any) more efficient than a good fluorescent tube. Based on the values published on the Menard's web page you originally linked to (which is what I based my earlier comment on), they come out slightly behind a typical F32T8, and WELL behind an F54T5HO.

Now if I factor in that I can dim the LED and that I don't need to have 100 lumens in my face all the time than I think the equation changes. Assuming lumen/watt is relatively linear the operating cost of lighting should be less when I require less lumens.

First, the assumption that "lumen/watt is relatively linear" is probably not valid. While the situation MAY be somewhat better in this respect than with typical cheap incandescent dimmers, I would not expect it to be fundamentally different.

Second, you can in effect achieve much the same "dimming" capability (albeit, with somewhat less flexibility) using fluorescent lighting, IF you set it up correctly using a "multi-bank" switching scheme. And in THIS case, you actually do maintain that "linear" lumen/watt ratio, because those tubes/fixtures which remain unused in "low intensity mode" (for lack of a better name) consume ZERO energy.

The dimmer for the LED works through a controller that intelligently scales power consumption unlike incandescent dimmers that simply dump energy so dimming really should reduce energy consumption.

You are at least somewhat oversimplifying both of those technologies.

A conventional SCR-based dimmer for incandescent lights is actually fairly efficient, in terms of the power it puts into the lamp. It is the lamp itself which becomes less efficient when operated at less than its nominal maximum output.

Dimmer controls for LEDs can be implemented in several very different ways; but the BEST way (varying the duty cycle of the PWM signal which actually drives the LEDs) requires tight integration with (which typically translates to "built into") the LED fixture itself. "Outboard" dimmers designed to operate LED-based lamps which are themselves already "adapted" to 120VAC are considerably less efficient (and less flexible).


A tiny error in your comparison. Basically, reduce the Lumens for individual light sources by at least 30% when comparing them to complete LED fixtures. Better yet, use photometric data for complete fixtures.

How do you figure? If you mean to imply that 30% of the tubes' output is lost before it gets out of the fixture, that would depend almost completely on the specific fixture itself, and will vary greatly from fixture to fixture. Further, it strikes me that a 30% loss would be unusually high. For a typical open-tube "strip" fixture, even 5-10% would be a "generously conservative" estimate.

Also, the LED power requirements are for the complete fixture. You forgot to include the power losses from the florescent fixtures ballasts. Figure another 5 to 8 % loss. That puts the T8 fixture at about 56 lumens per Watt.

For sake of simplicity, I used the nominal values for the tube itself, since the actual power consumption (and the actual output levels) can be significantly impacted by the particular ballast used in any given fixture. Consider a ballast factor of 0.8 vs. one of 1.15, for example. Assuming a ISO-standard ballast with a 1.00 BF, the nominal tube values are pretty close; the 5-8% "ballast loss" you cited is probably a reasonable estimate -- but that's still nowhere near 30%

A quick calculation says about 40% increase in efficiency over a T8 fixture.

While I have little doubt that you could concoct a "stacked deck" sample comparison using a particularly efficient LED fixture vs. a particularly inefficient fluorescent, to imply that such efficiency gains are normal or typical is misleading at best.

 
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jmiller_2308

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Kevin C

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Quote:
Originally Posted by Kevin C View Post
A tiny error in your comparison. Basically, reduce the Lumens for individual light sources by at least 30% when comparing them to complete LED fixtures. Better yet, use photometric data for complete fixtures.


How do you figure? If you mean to imply that 30% of the tubes' output is lost before it gets out of the fixture, that would depend almost completely on the specific fixture itself, and will vary greatly from fixture to fixture. Further, it strikes me that a 30% loss would be unusually high. For a typical open-tube "strip" fixture, even 5-10% would be a "generously conservative" estimate.


Your right, my figure is a bit off and I should have given a range of fixture inefficiencies. Then again, I also recommended "Better yet, use photometric data for complete fixtures"

I will go through the numbers and use two lights. The first light is a wrap light that is sold at Home Depot and looks like a lot like the ones you have linked to.

http://www.homedepot.com/p/Lithonia-Lighting-2-Light-Utility-Light-3348-2L32W-WRAP/100654395

"Lithonia Lighting 2-Light Utility Light
Model # 3348 2L32W WRAP"

Very nice stuff, its from the Urban Collection. :)

attachment.php


I attached a snip from the manufactures data sheet. 61.6% efficient. I will agree with your statement "fixtures have a range of efficiency" but I actually understated it.

38.4% of the light gets lost.

Interesting to note, the manufacturer lists the light as having a peak output of 1042 Candela.

1042 Candela at 3 feet will produce a luminous intensity of 1224 LUX or 113 Lumens per square foot (within 15% of the readings I got with my $35 meter, go figure). BTW, the listed ballast has a factor of 1.07.

2800 * 2 * 1.07 * 61.6= 3691 Lumens at 65 watts, or 56 delivered lumens per watt (where have I seen that 56 number before?). - Wattage is from the ballast manf, it looks like the light manf understated it.

At 6 feet its 311 lux or about 28 Lumens per sq foot. Nice light above a bench, not to sure how that's a good choice for 10' ceiling mount.

I did find some high end commercial units with a lamp efficiency of 87% (Coopers OpticaHP ZT).

attachment.php


Average seems to be around 70%-72% (I said about a 30% loss)... Pretty close to the number I used. :thumbup:

For a typical open-tube "strip" fixture, even 5-10% would be a "generously conservative" estimate.

Shoot, eliminate the fixture and you have almost no losses (picture two T8 sockets and a remote ballast with nothing to hold anything together. Basically a bulb floating in space)!

Great if your putting the light into an integrating sphere to measure total output. Not so great when it comes to delivering light to a work surface. To do that you need optics. Optics have losses. You compromise some loss from optics with gains delivering the light to where you need it.

A good analogy is HP at the flywheel VS horse power to the rear wheels. If you cant use it it doesn't matter.
 

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Kevin C

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I did find the data sheet for the Lowes Metal Lux fixture, Item #: 163697 | Model #: WP232RLU

attachment.php


This one is a commercial grade and has a listed efficiency of 79%.

Peak Candela is 1379.

Direcly under the fixture:

Light Intensity at 3'

1670 Lux
155 Lumens per sq foot

Light Intensity at 4'
939 Lux
87 Lumens per Sq ft

Light level at 6'

417 Lux
38.7 Lumens per sq foot

This is a lot better wrap light than the first one I posted. Still, 6' away, its dropping off pretty fast. At the very least, its optical efficiency is a bit more reasonable (21% loss).

My real point? Randomly selected lights may not work as well as planned, you need to look at the data sheets and compare them using the correct metrics.

In this case, when comparing LED to florescent you have to figure in optic losses for the entire florescent fixture. You also need to use the total power usage of the fixture, not just the lamp wattage.

If you use current to calculate the wattage, you need to be aware of the fixtures power factor can can make the apparent power usage seem higher than it actually is.
 

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