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5mall5nail5's Modest 2-car Clean-up and Setup

crawler07

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Jan 25, 2012
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140
You have done an outstanding job on the renovations. I have been thinking about getting one of those Miller welding tables for my tig as well how do you like it?
 
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5mall5nail5

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May 23, 2010
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Bucks County, PA
You have done an outstanding job on the renovations. I have been thinking about getting one of those Miller welding tables for my tig as well how do you like it?

Thanks crawler - I love the miller table. It's a good size for me and the X slots make clamping great. The shelf on the side to hold the welder was on my list to get for some time and glad I finally picked it up. That table as you see has the interior shelf, exterior shelf, tool-box, slots with clamps, and vise kit. Oh and "convenience" kit and clamp bar.
 

TheLS1Lover

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Jan 16, 2014
Messages
64
Location
Tulsa, Oklahoma
I have this book marked for when I get a house!

I am actually about to tackle a friends 2001 M3, well the fabrication part as well. Keeping it a small setup, Precision PT6266CEA, Precision 750HP Intercooler, TiAL Wastegate and Blow Off Valve, 304SS and Aluminum, I actually just picked one of these (http://www.radweldingsupplies.com/product/toxicfab-14-welding-cup-kit) up and am uber excited to try it out!

Keep the updates coming whenever you can man!
 
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5mall5nail5

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May 23, 2010
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Thanks LS1Lover. 6266 on a S54B32 is great fun. Tons of RPM and the turbo holds in there pretty well throughout. That's a wild shield cup setup - I might have to try that some day but not at that price lol!

I washed the cars today after working from home. Little cramped, might kick the E30 back outside.

Crowded garage by Jon Kensy, on Flickr
 
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5mall5nail5

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May 23, 2010
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Bucks County, PA
Just a quick note on cutting aluminum with a regular saw. If you use a product called mold saver, the saw will cut much cleaner and there will be no aluminum stuck to the blade.

Interesting but I actually didn't have any issues with it sticking granted I only had to cut like 4 or 6 2" square tubes.

Wait, your mom's DD came to live with you and your wife?

Both cars, and the garage, look very, very nice.

My parents are moving soon so I am taking it in for storage/upgrades/work. Though I do sort of feel like I may have just inherited it.
 
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5mall5nail5

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May 23, 2010
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Bucks County, PA
Ha yeah - we'll see though I want her to enjoy it and honestly not a fan of having 2 cars in the garage. Makes it way harder to work on anything and I don't really want to leave it outside to get pooped on by birds.
 

Boost Creep

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michigan
Ha yeah - we'll see though I want her to enjoy it and honestly not a fan of having 2 cars in the garage. Makes it way harder to work on anything and I don't really want to leave it outside to get pooped on by birds.

i'm pretty sure thats the point where you decide you just need a bigger garage ;)
 
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5mall5nail5

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i'm pretty sure thats the point where you decide you just need a bigger garage ;)

Oh trust me I want to. Just a little more project than I can bite off right now. We're doing 3/4" oak hardwood throughout the 3200 sq ft house right now! Doing a 3rd car bay on my garage isn't in the cards lol. My dream is to bump it out to a 3rd car with the 3rd bay being deeper and higher ceiling with a 9 ft door.
 

kehess

Member
Joined
Dec 27, 2012
Messages
24
I thought I recognized the car..followed your build thread on I think it was TST..either way awesome garage set up. Simple and effective, a lot of things you did I had envisioned in my head for my future set up lol
 
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rockingthe2

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Sep 14, 2010
Messages
59
Location
Maryland
Love this garage. Whenever I get place that I plan on living in for a long time, I'm doing a home network. Garage looks awesome, pictures are awesome too, and I love the BMWs! How much do you have in your powder coating setup and how steep of a learning curve is there?
 

anth

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Jun 26, 2007
Messages
438
Location
Australia
Great job! Love your photos and attention to detail. Engine bay in the BMW is very tough!
 

CudaChick1968

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... How much do you have in your powder coating setup and how steep of a learning curve is there?

rocking, I saw your question just now and felt compelled to just throw my two cents in anyway. :D This started off as a PM but with the way I tell a story I just couldn't get it down to 5,000 characters. Sorry -- this is NOT a thread hijack by the way, just an unsolicited answer from the Cheap Seats. :lol_hitti


I have an old hot rod I bought in 1991, typical POS basketcase with the "box of spare parts in the trunk" (it's in my profile pic). My first and only resto, I've tried to do it right along the way. I bought an el cheapo powder coating setup in 1999 for about $40 that got my feet damp and ignited a fire in me.

I coated stuff on my car for a few years with more bad results than good because the aftermarket powder industry was just getting going and I was clueless. I eventually got it down to where I was happy and finally felt comfortable showing it off. Then the valve covers and intake manifolds and brackets started showing up from my friends and the fire only got hotter. I started trying little custom stuff and absolutely LOVED IT.

That little gun worked all right for a hobbyist ... until my (then) new man Billy tried it for the first time. He got the gun too close to the little SBC bracket he was trying to coat and those 50,000 kilovolts LIT HIM UP. At 6'5 and 280 lbs, Billy vs. The Powder Coating Gun didn't last long enough for a sequel. First the gun, then the machine, and then the poor little bracket -- still helplessly attached to the ground clip -- zinged past my head at about 300 miles an hour and crashed into the door into a zillion pieces.

Needless to say, Billy doesn't powder coat too much anymore. LOL

Back in those days I still worked for lawyers ... and then Hurricane Katrina came along. Making this very long story shorter, we moved to Tennessee in 2006. The closest lawyers were 2 hours away. I could spend my life in the car commuting or hang up my own shingle and see if I could turn a fun hobby into a full time job. That was in 2007.

I upgraded to more serious equipment (big compressor, pot blaster, cabinets, etc.) spending about $4 grand in all. Since that initial outlay I've upgraded when I can, the last thing being a 5 foot blast cabinet I scored on CL for $1200.

The shop is and always has been my baby. I celebrated my 7th anniversary on May 31; I've never formally advertised anywhere except for business cards ($40 per 1000), helping out once in a while on message boards like GJ (free) and obviously my website ($80 a year give or take). I rely instead on Word of Mouth, the Best Advertising That Money Can't Buy :D; I've had 15 or more jobs here at any given time now for over 5 years straight and the last couple of years that number has usually been closer to 25. I need clones now more than I need anything else.

Now with all of that in mind, I'm going to be my usual honest self here and advise you not to get into it. I'm not saying it because I'm afraid you're going to turn into competition -- you aren't :D (if you've ever seen my work you'll probably agree) -- but I'm doing it because the market has become absolutely and totally saturated over the last decade.

That saturation is happening because of 'net forums like this and Eastwood with their market claims to "Open your own business for $100!" ...... which basically operated to turn everybody and their dog into a "powder coater" .... having no clue wtf they're doing while investing too much money into equipment/overhead, practicing on their customers' parts while trying in vain to get up to speed with the shops like mine that have been doing it very well for years, and getting in way over their heads at the outset. When they've been open for a few months and the unhappy customers' rework starts outnumbering the new jobs coming in the door, most try for awhile but eventually end up closing.

There were 2 shops already here when I moved in. They're now GONE.

There's just too much competition out there, and because of Eastwood's people who now think they can be a pro but who instead turn out ****** work and flood the industry, all of their customers start talking. A happy person might tell 5 people ... but an unhappy one will tell 500 or 5000 ... and before long the entire industry is full of clueless "coaters" giving the rest of us who DO know what we're doing a bad rap and leaving us holding the bag for their mistakes.

Now rocking, please take all of this in the spirit that it's intended, to HELP, EDUCATE and GUIDE rather than knock your feet out from under you. I was in your shoes myself at one time wondering if it could be done and I guess I'm proof now that it can be. But it was never easy ... it's still not ... I don't make a lot of money but I love doing what I do so it's not exactly work per se for me ... but just think long and hard and then rethink it some more before you decide to pull that trigger.

Whatever you ultimately decide, I wish you the best of luck and every success in the world. I'm here if you want to talk. :D
 
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5mall5nail5

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May 23, 2010
Messages
1,174
Location
Bucks County, PA
I thought I recognized the car..followed your build thread on I think it was TST..either way awesome garage set up. Simple and effective, a lot of things you did I had envisioned in my head for my future set up lol

Thanks man - I appreciate it. If you know of any get togethers in the area let me know always looking to do stuff.

No vanos, no care. ;)

Haha awesome - thanks matt! I'll have you know I have a 3.0L built motor with S52 head and cams with... VANOS :) Should go in later this year or early next. Welcome to GJ!

Love this garage. Whenever I get place that I plan on living in for a long time, I'm doing a home network. Garage looks awesome, pictures are awesome too, and I love the BMWs! How much do you have in your powder coating setup and how steep of a learning curve is there?

Thank you! For powder coating I have like... $300 in it lol. I use an Eastwood gun and have a $100 counter top small oven for small parts. For bigger parts I have a local friend with walk in ovens and such. I use a HF bead blasting cabinet and 26 gal 2 stage compressor for blasting. I use powders from Power buy the lb, eastwood, caswell, etc.

Great job! Love your photos and attention to detail. Engine bay in the BMW is very tough!

Thank you!


I powder coat as a hobby only but have managed a lot of nice parts with my Eastwood gun, counter top electric oven, and bead blaster. My buddy has a lot more equipment that I've got access to from time to time, but this has held me over for most things lately.
 
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5mall5nail5

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May 23, 2010
Messages
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Location
Bucks County, PA
Just looking to powder coat my own stuff, maybe some for a few buddies and repay myself for equipment costs hah. Thanks for the reply, and I don't think I could compete with someone who does it as a job and doesn't move every few years.

Its definitely do-able for that. Like I said I have only a few hundred bucks invested and I've done all the coating on my car. Its pretty easy and overall cheap if you aren't trying to run a business.
 

TheLS1Lover

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Joined
Jan 16, 2014
Messages
64
Location
Tulsa, Oklahoma
Yeah, the shield is expensive as ****, but I like it so far. It has really good control IMO. Even though my welds still look like poop lol.
 

rockingthe2

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Joined
Sep 14, 2010
Messages
59
Location
Maryland
Its definitely do-able for that. Like I said I have only a few hundred bucks invested and I've done all the coating on my car. Its pretty easy and overall cheap if you aren't trying to run a business.

Good to hear! Hopefully I can start getting the materials together, might be about as much as everything I want to powder coat!
 
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5mall5nail5

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May 23, 2010
Messages
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Location
Bucks County, PA
Sorry for minimal updates lately we've been busy working around the house on other stuff. My wife's cousin is doing like 1500 sq ft of hardwood installation in our house which also involved moving some walls and such, so that's been our focus.

I finally got around to hanging up my speakers! Well, I have one side done. Need to do the other soon.

Made a bunch of aluminum spacers:

Speaker spacers by Jon Kensy, on Flickr

Finally got around to using my TIG welded aluminum speaker mounts:

Speaker hung by Jon Kensy, on Flickr

The spacers push the speaker about 3/8" off of the mounting plate so that I can run the wire between the speaker and plate. So, the base has a 1/2" hole in it for the speaker wire to run up through the tubing and then out the mount plate and into the speaker all hidden and clean-like.

Speaker mount by Jon Kensy, on Flickr

Also put in a cool Chamberlain WD962KEV opener:

New opener by Jon Kensy, on Flickr

Its sick - super quiet and supports My Q so I also got the internet gateway for it so that I can monitor its status from my cell phone. It'll send me email when the door changes state! So cool. Have a video going up in a minute highliting the new door opener, speaker, and my ambient lighting under my work bench. Just felt like making a video/post, haven't done it for so long!

Oh and before any one says it, I would have installed a jackshaft unit but it was way too involved for what I wanted to do right now. I would have had to convert the door to the torsion spring system and all. When I get a lift I'll do it, but for now this is great.
 

zorty

Active member
Joined
Feb 26, 2013
Messages
30
Location
Michigan
Always good to see updates in this awesome garage. Love keeping up with the progress. Looking good...
 

ILLuSioNz X

Active member
Joined
Jan 1, 2013
Messages
35
Great journal, I just went through all seven pages and I was addicted from page one. From electrical and computers, down to forced induction BMWs and welding, I was excited to see that this one had much more depth than the traditional journal. Keep up the good work!
 

mattbarn

New member
Joined
Aug 7, 2014
Messages
2
Location
East Coast
Great looking garage, Jon. (Yes, this is who you think it is.)

I'm totally going to copy your workbench design as soon as I can.
 

Hugo L.

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Joined
Nov 1, 2012
Messages
271
Location
Québec City
Great update. Cool stuff with the phone-operated GDO, haha!

Extra points for the gratuitous Corona at the 5:00 mark. Further points for using these great Bose speakers, and finally massive pimpage points for the lighting under the workbench.

Damn! :shocking:
 
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